Volkswagen Golf Variant 2007 Maintenance Manual
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Volkswagen Golf Variant 2007 Maintenance Manual

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See also: Workshop Manual , Service Manual
Service
Maintenance
Golf Variant 2007 ➤
Golf Variant 2010 ➤
Jetta 2005 ➤
Edition 09.2009
Service Department. Technical Information

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Summary of Contents for Volkswagen Golf Variant 2007

  • Page 1 Service Maintenance Golf Variant 2007 ➤ Golf Variant 2010 ➤ Jetta 2005 ➤ Edition 09.2009 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2010 Volkswagen AG, Wolfsburg MEX5R006120...

  • Page 3: Table Of Contents

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Contents Engine list ............. .
  • Page 4 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.28 Engine and components in engine compartment (from above and below): Perform visual check for leaks and damage ..........105 4.29...

  • Page 5: Engine List

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Engine list Petrol and diesel engines are listed separately. The engine codes are listed in alphabetical order. ♦ Petrol engines ⇒ page 1 ♦...
  • Page 6 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Engine codes ⇒ page 48 Capacity in litres Output/kW at rpm 103/5600 110/6000 75/5600 Torque/Nm at rpm 220/2000 to 4000 200/3500 148/3800 Compression ratio 10.5...
  • Page 7 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Petrol engines Engine codes CAXA CAVD ⇒ page 48 Capacity in litres Number of cylinders Valves per cylinder Output/kW at rpm 147/5700 90/5600...

  • Page 8: In Litres Number Of Cylinders 4

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Engine codes CBUA CCSA CCTA ⇒ page 48 Capacity in litres Camshaft drive Timing chain Toothed belt Timing chain Diesel engines Engine codes ⇒...

  • Page 9: Engine List

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Engine codes CBDA ⇒ page 48 Capacity in litres Torque/Nm at rpm 250/1900 250/1900 320/1750...2500 Compression ratio 19.0 18.5 Injection/ignition TDI unit injector...

  • Page 10: Service Work

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Service work In this chapter you will obtain information on the following sub‐ jects: ♦ Service tables for “Rest of World” markets ⇒ page 6 ♦...
  • Page 11 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Jetta 2005▸, Bora 2006▸, Golf Variant 2007▸ Toothed belt change intervals, tensioning roller change intervals TDI CR CBDA, CBDB, Since introduc‐ every 180,000 km...
  • Page 12 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Jetta 2005▸, Bora 2006▸, Golf Variant 2007▸ VW ENGINE OIL STANDARDS DIESEL ENGINES ♦ Without diesel particulate filter ♦ And diesel engines with retrofitted diesel particulate filter •...

  • Page 13: Spark Plugs

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ AIR FILTER All engine types EVERY 6 years ♦ Vehicles driving < than 90,000 km in 6 years EVERY 90,000 km ♦ Vehicles driving > than 90,000 km in 6 years whichever occurs first ♦...
  • Page 14 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Jetta 2005▸, Bora 2006▸, Golf Variant 2007▸ Spark plug change intervals 2.0 TSI AXX, BPY, BWA, CAWB, CBFA, EVERY 90,000 km 2.0 TFSI, 147 kW CCTA ♦...

  • Page 15: Service Scope For North American And Canadian Markets

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Service intervals: Jetta 2008▸, Bora 2008▸, Golf Variant 2008▸ Petrol and diesel engines From - to Service type Service Intervals Engine codes/PR No/ Remarks 2008▸...
  • Page 16 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note Inform the customer if faults are found during service and repair measures are necessary. – Ask the customer if he requires: •...
  • Page 17 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The sequence of the individual service tasks has been tested and optimised. Therefore, it should be followed to avoid unnecessary interruptions in the work.
  • Page 18 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Service interval display: Reset ⇒ page 153 – Engine and components in engine compartment (from above): Perform visual check for ⇒...
  • Page 19 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Diesel particulate filter: Check ⇒ page 74 ♦ Every 120,000 miles/180,000 km ♦ Further checks every 10,000 miles/15,000 km •...
  • Page 20 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 2.2.5 Delivery inspection for North American and Canadian markets ♦ The sequence of the individual service tasks has been tested and optimised. Therefore, it should be followed to avoid un‐...

  • Page 21: Service Scope For "Rest Of World" Markets Up To Model Year 2007

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Engine oil level: Check, top-up with engine oil if necessary; observe oil specifications! ⇒ page 117 – Engine and components in engine compartment (from above): Perform visual check for ⇒...
  • Page 22 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Ask the customer if he requires: • New wiper blades • Replenish Windscreen Clear G 052 164 (cleanser and anti- freeze). – Check if storage life date of first aid box has been exceeded and if warning triangle is fitted.
  • Page 23 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 • Replenish Windscreen Clear G 052 164 (cleanser and anti- freeze). – Check if storage life date of first aid box has been exceeded and if warning triangle is fitted.
  • Page 24 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Caution ♦ If RME fuel (biodiesel) is used, always note the information on RME fuel (biodiesel) ⇒ page 49 ♦ When using RME (biodiesel) according to “EN 14214”, the fuel filter must be renewed every 30,000 km.
  • Page 25 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page Tyres – Summer tyres [1], winter tyres [2], all-season tyres [3]: enter type of tyre ____ – Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm ⇒...
  • Page 26 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Tyre pressure monitoring: Perform basic setting ⇒ page 144 • If fitted – Tyre repair set: Check and enter expiry date of tyre filler bottle: _______ ⇒...
  • Page 27 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Every 90,000 km Additional work Page – Air filter element: Renew and clean housing ⇒ page 95 ♦ Vehicles driving more than 90,000 km in 6 years –...
  • Page 28 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Every 240,000 km Additional work Page – Camshaft drive toothed belt tensioning roller: Renew ⇒ page 174 • Valid for 4-cylinder TDI unit injector engines up to ▸2006 •...

  • Page 29: Service Scope For "Rest Of World" Markets From Model Year 2008

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Additional work Page – Renew tyre filler bottle of breakdown set (if fitted) - observe expiry date. ⇒ page 133 ♦ If fitted...
  • Page 30 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Caution ♦ The vehicle is not suitable for use with biodiesel and must not be filled up or driven with biodiesel. ♦ If you use biodiesel fuel, the engine and fuel system could be damaged.

  • Page 31: Interval Service

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 2.4.2 Interval service 2008 ▸ Caution ♦ In countries with elevated sulphur content in diesel fuel, change oil every 7,500 km. Affected countries with eleva‐...

  • Page 32: Inspection Service

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Tyre pressure monitoring: Perform basic setting ⇒ page 144 • If fitted – Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm ⇒...
  • Page 33 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Caution ♦ The vehicle is not suitable for use with biodiesel and must not be filled up or driven with biodiesel. ♦ If you use biodiesel fuel, the engine and fuel system could be damaged.
  • Page 34 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Rear left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm ⇒ page 59 –...
  • Page 35 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Every 30,000 km Additional work Page – Fuel filter: Renew ⇒ page 91 • When using diesel “NOT” conforming to EN 590 Every 60,000 km...
  • Page 36 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Every 150,000 km Additional work Page – Camshaft drive toothed belt: Renew ⇒ page 174 ♦ Only 4-cylinder unit injector engines • Generally it is not necessary to renew the toothed belt before the actual change interval is reached.
  • Page 37 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 3 years after initial registration and then every 2 years Additional work Page – Brake and clutch system: Change brake fluid ⇒ page 67 –...
  • Page 38 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – Dash panel insert: Recode ⇒ page 154 • In countries with sulphur content in diesel fuel ⇒ page 47 –...

  • Page 39: Service Intervals For "Rest Of World" Markets

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Work to be completed Page – “Your first service” sticker: Apply to driver side door pillar (B-pillar); sticker can be found ⇒ page 41 on an instruction attached at front of vehicle wallet.

  • Page 40: Information On Longlife Service Or Time Or Distance Dependent Service

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Inspection service (oil change service & inspection service) every 10,000 miles or after 1 Page year ♦ whichever occurs first ♦ according to service sticker –...

  • Page 41: General

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 General In this chapter you will obtain information on the following sub‐ jects: ♦ Tow starting/towing for North American and Canadian markets ⇒ page 37 ♦...
  • Page 42 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Ensure that lugs on air intake grille do not break off when remov‐ ing air intake grille -1- from openings of bumper -arrows-.
  • Page 43 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Screw towing eye -1- in to stop -left-hand thread- -arrow- and tighten securely using wheel bolt wrench. – Unscrew towing eye after use and place in vehicle tool kit.
  • Page 44 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – As soon as engine starts, depress clutch and move gear stick into neutral to avoid running into the towing vehicle. Notes on vehicles with automatic gearbox:...

  • Page 45: Raising Vehicle With Lifting Platform And Trolley Jack

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Raising vehicle with lifting platform and trolley jack 3.2.1 Safety notes: WARNING ♦ Before driving onto a lifting platform, ensure that there is sufficient clearance between low-lying vehicle compo‐...

  • Page 46: Delivery Inspection

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Attaching “data sticker” in customer service schedule ⇒ page 43 ♦ Attach hotline sticker ⇒ page 43 3.3.1 Attaching “Your first service” sticker at delivery inspection: Attach “Your next service”...

  • Page 47: Connecting Vehicle Diagnostic Tester

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Service sticker “Your next service”: Enter a cross in position for next oil change service or inspection service (next service due) and enter date and mileage –...
  • Page 48 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Vehicle diagnosis, testing and information system -VAS 5051 ♦ Vehicle diagnostic, testing and information system -VAS 5051B- ♦ Diagnostic cable -VAS 5051/6A- ♦...
  • Page 49 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Diagnostic system -VAS 5053- ♦ Diagnostic cable -VAS 5052/3- Note Ensure that the fault reader is only used with the respective di‐...

  • Page 50: Vehicle Identification Number

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Carry out the following procedure: – Connect diagnostic cable connector to diagnostic connection. – Switch on tester. – Switch on ignition. Now follow screen display to start desired functions.

  • Page 51: Countries With Elevated Sulphur Content In Diesel Fuel

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The sticker includes the following vehicle data: 1 - Production control number 2 - Vehicle identification number 3 - Model identification number 4 - Model explanation/engine output...

  • Page 52: Engine Code And Engine Number

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 • Vehicle is often driven under full load or towing a trailer • Using diesel with elevated sulphur content • Regular operation in areas with high levels of dust...

  • Page 53: Rme Fuel -Biodiesel- For Vehicles Up To 05.2006

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 3.12 RME fuel -biodiesel- for vehicles up to 05.2006 Note For vehicles as of 06.2006 RME fuel must not be used. RME fuel may be used only in vehicles which have been approved for this purpose by Volkswagen - either in the standard version or in vehicles which have had special equipment (PR No.
  • Page 54 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The type plate -A- is visible at the lower door pillar when the left front door is opened. 3. General...

  • Page 55: Descriptions Of Work

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Descriptions of work In this chapter you will obtain information on the following sub‐ jects: ♦ Removable towing bracket: Check ⇒ page 53 ♦...
  • Page 56 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Oil level: Check ⇒ page 117 ♦ Engine oil: Drain or extract; renew oil filter and replenish en‐ gine oil ⇒ page 117 ♦...

  • Page 57: Removable Towing Bracket: Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Spark plugs: Renew ⇒ page 175 Removable towing bracket: Check This chapter describes how to check and repair a removable tow‐ ing bracket.
  • Page 58 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check contact surfaces -arrows- of ball head mounting for corrosion. – If contact surfaces are corroded, eliminate corrosion with a tri‐ angular scraper and clean the treated areas with silicone remover.

  • Page 59: Swivel Joints: Visual Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Swivel joints: Visual check – Check swivel joint boots -arrow- for leaks and damage. Driving light assist and cornering light: Check function ♦ Checking driving light assist ⇒...

  • Page 60: Automatic Gearbox: Check Atf Level, 09G Gearbox

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Turn light switch -4- to position O -1- and switch off ignition. 4.3.2 Checking cornering light (static corner‐ ing light) • Vehicle stationary, steering in straight-ahead position...
  • Page 61 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Torque wrench -V.A.G 1331- Note A securely seated battery clamp ensures trouble free function and long service life of the battery. Carry out the following procedure: –...

  • Page 62: Battery: Check Using Battery Tester With Printer Vas 5097A

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Tighten battery clamp -1- on battery negative terminal to 9 Nm. – Install engine cover. Note After battery has been reconnected: ⇒ Electrical system; Rep.

  • Page 63: Checking Tyres: Condition, Wear Pattern, Inflation Pressure, Tread Depth

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check whether the warning lamp -arrow A- lights up perma‐ nently in the dash panel when the ignition is switched on. – Switch off ignition.
  • Page 64 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Tyre inflator -VAS 5216- 4.8.1 Checking condition of tyre WARNING If damage is determined, always check to see if a new tyre should be fitted.

  • Page 65: General Notes

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.8.4 General notes WARNING ♦ For safety reasons, only tyres of same type and tread pat‐ tern should be fitted on a vehicle! ♦...
  • Page 66 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Petrol engine Capacity / output 2.0 l/85 kW Tyre sizes Half load Full load front (bar) rear (bar) front (bar) rear (bar) 195/65 R 15...
  • Page 67 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Diesel engine Capacity / output 1.9 l / 74 kW TDI Tyre sizes Half load Full load front rear front rear (bar / kpa / psi)
  • Page 68 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Petrol engine Capacity / output 1.4 l / 103 kW Tyre sizes Half load Full load front (bar) rear (bar) front (bar) rear (bar)
  • Page 69 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Capacity / output 1.6l/85 kW Tyre sizes Half load Full load front (bar) rear (bar) front (bar) rear (bar) 205/55 R 16 225/45 R 17...
  • Page 70 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Capacity / output 1.9l / 77 kW TDI Tyre sizes Half load Full load front (bar) rear (bar) front (bar) rear (bar) 225/40 R 18...

  • Page 71: Brake And Clutch System: Change Brake Fluid

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Capacity / output 1.9 l / 77 kW TDI four- wheel drive Tyre sizes Half load Full load front (bar) rear (bar) front (bar)
  • Page 72 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.9.3 Procedure, changing brake fluid Special tools and workshop equipment required ♦ Brake filling and bleeding equipment -VAS 5234- Brake pedal depressor -V.A.G 1869/2- –...
  • Page 73 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Extract as much brake fluid as possible using suction hose from Brake filling and bleeding equipment -VAS 5234- . Note The strainer in brake fluid reservoir must not be removed.
  • Page 74 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Push collector bottle bleed hose -1- onto rear left bleeder screw. – Open bleeder screw and let appropriate quantity of brake fluid run out (see table).

  • Page 75: Brake Fluid Level: Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Screw on cap -1- of brake fluid reservoir. – Remove brake pedal depressor. – Check pressure and free travel of brake pedal. Free play: max.

  • Page 76: Brake System: Perform Visual Check For Leaks And Damage

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 “At MIN. marking or just above” “REPLENISHING IS NOT RE‐ QUIRED”. • Recommended brake fluid level when brake pads are new or well within wear limit: “Between MIN.

  • Page 77: Front Brake Pads

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The adapter to loosen or tighten theft inhibiting wheel bolts is in the vehicle tool kit, ⇒ page 136 4.12.1 Front brake pads: –...

  • Page 78: Checking Diesel Particulate Filter

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.13 Checking diesel particulate filter Note When checking the diesel particulate filter the ash mass limit val‐ ue is read. – Connect fault reader ⇒...

  • Page 79: Electric Windows: Check Positioning (Open And Close Functions)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.15 Electric windows: Check positioning (open and close functions) Note The automatic opening and closing features for the electric win‐ dows do not function after disconnecting and reconnecting the battery.

  • Page 80: Protective Bellows: Visual Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note At this point it is useful to change to operating mode guided ♦ functions to carry out further operations with VAS 5051 and to prevent a second vehicle identification on tester.

  • Page 81: Renewing Rubber Buffers For Engine Cover

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check outer bellows and inner bellows -arrows- for leaks and damage. 4.18 Renewing rubber buffers for engine cov‐ Only Jetta GTI Edition 30...

  • Page 82: Haldex Coupling (Jetta 4Motion): Change Oil

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.19 Haldex coupling (Jetta 4motion): Change oil Note On vehicles with Haldex coupling the drain plugs and sealing ♦ plugs of both systems are often interchanged, due to the in‐...
  • Page 83 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Charging device for Haldex coupling 2 -VAS 6291- ♦ Vehicle diagnostic, testing and information system -VAS 5051B- ♦ Diagnostic cable -VAS 5051/6A- Procedure –...
  • Page 84 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Separate angled piece -B- from adapter -A- and screw adapter fully in oil filler hole. – Reconnect angled piece and route hose above drive shaft to prevent sagging.

  • Page 85: Poly V-Belt: Adjust Tension On Engines Without Automatic Tensioning Roller

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check for correct filling by raising the vehicle again, and check if oil has flown out of adapter -A-. – If no oil has flown out, lower the vehicle again and continue with filling.

  • Page 86: Poly V-Belt: Check Condition

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Tensioning lever -3297- – Loosen securing bolts -1 + 2-. 3 - Tensioning arm 4 - Alternator – Fit tensioning lever, secure with pin -arrow- and swing alter‐...

  • Page 87: Dash Panel Insert: Adapt Menu Language Versions

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Check poly V-belt -1- for: ♦ Substructure cracks (cracks, core ruptures, cross sectional breaks) ♦ Layer separation (top layer, cord strands) ♦ Base break-up ♦...

  • Page 88: Compass: Set Compass Zone And Calibrate Compass (For North American, Canadian And Mexican Markets)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The marked menu point can be found between the two horizontal lines; there is also a triangle on the right-hand side. – Mark menu point “Settings”.
  • Page 89 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Your geographic zone can be read off the zone map, e.g. zone 8 for Germany, zone 6 for Mexico. Select compass zone and calibrate compass with button -A- and rocker switch -B- of windscreen wiper lever in “Main menu”.
  • Page 90 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 A vehicle symbol is displayed. – Press button -A- in windscreen wiper lever once. – To return to the main menu, press rocker switch -B- and hold for two seconds.
  • Page 91 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 5. Select menu “Zone” Select menu point “Zone” and confirm with -button A-. The compass menu will display the following: Direction Zone (e.g. zone 8 for Germany, zone 6 for Mexico,)

  • Page 92: Cooling System: Check Frost Protection And Coolant Level

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The menu “Convenience” is selected. 4. Select menu “Compass” – Mark the menu point “Compass” with rocker switch -B-. The menu “Compass” is selected.
  • Page 93 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.24.1 Checking frost protection, replenish coolant additive if necessary Note For vehicles from model year 2008 only use coolant additive ♦ -G 12 plus-plus- in accordance with TL VW 774 G.
  • Page 94 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check concentration of coolant additive using refractometer - T10007- (refer to operating instructions). The scale -1- of the refractometer is calibrated for coolant addi‐...

  • Page 95: Fuel Filter: Renew

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.24.3 Mixture ratio: Caution Only tap water may be used for mixing. Well water does not have the required quality to ensure the effectiveness of cool‐...
  • Page 96 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.25.1 Renewing fuel filter, system 1 Note Ensure that no diesel fuel contacts coolant hoses. ♦ Clean hoses immediately, if necessary. ♦ Observe disposal regulations! ♦...
  • Page 97 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Tighten fuel filter upper part to fuel filter lower part. – Tighten bolts according to sequence shown in illustration. – Tighten bolts to 5 Nm torque.
  • Page 98 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note Observe disposal regulations! Carry out the following procedure: – Unscrew all bolts -arrows- from fuel filter upper part and re‐ move fuel filter upper part.

  • Page 99: Air Filter: Clean Housing And Renew Filter Element

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Remove old seal -2- from fuel filter upper part -1- by levering seal out of respective groove -2-. Caution Remove all diesel, dirt and water residues from fuel filter lower part using diesel extractor -VAS 5226- .
  • Page 100 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Removing and installing air filter element, 1.6 l engines ⇒ page 99 Removing and installing air filter element, 2.0 l FSI engines ⇒ page 101 Removing and installing air filter element, 2.0 l TFSI engines...
  • Page 101 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Insert new filter element -1- into air filter housing lower part -2-. Note To secure the air filter housing upper part to air filter housing ♦...
  • Page 102 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Place engine cover with upper side on a soft surface and pre‐ vent damage to the housing. – Unscrew bolts -arrows- from engine cover lower side.
  • Page 103 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Hook air filter lower part -1- on retaining lugs -arrows- of air filter upper part -2- and swing in direction of arrow, then press on lightly.
  • Page 104 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Remove bolts -arrows-. – Remove air filter housing lower part -1- and air filter element -2-. Note Observe disposal regulations! – Clean air filter housing lower part.
  • Page 105 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.26.4 Removing and installing air filter ele‐ ment, 2.0 l FSI engines – Remove the 4 screws -arrows- and remove cover. – Pull off retainer -2-.
  • Page 106 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Separate air filter housing lower part -1- from air filter housing upper part -3-. – Remove air filter element -2- from air filter housing lower part -1-.
  • Page 107 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Tighten bolts -arrows- to max. 3 Nm. 4.26.6 Removing and installing air filter ele‐ ment, 1.4 l TSI engines (103 kW, 118 kW, 125 kW), 2.0 l TSI engines.

  • Page 108: Memory Seat: Perform Initialisation

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Tighten air filter housing upper part with bolts -arrows- to 9 Nm. 4.26.7 Removing and installing air filter ele‐ ment, 1.4 l TSI engines (90 kW) –...

  • Page 109: Engine And Components In Engine Compartment (From Above And Below): Perform Visual Check For Leaks And Damage

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.28 Engine and components in engine com‐ partment (from above and below): Per‐ form visual check for leaks and damage Perform visual check as follows: –...
  • Page 110 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Removing and installing engine cover, 2.0 l 103 KW PD diesel engines ⇒ page 114 Removing and installing engine cover, 2.0 l 125 KW PD diesel engines ⇒...
  • Page 111 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.29.3 Removing and installing engine cover, 1.4 l TSI engines Removing: Caution To prevent damage to the connection and to vacuum hose, do not use sharp-edged tools when pulling hose off.
  • Page 112 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.29.4 Removing and installing engine cover, 1.4 l TSI engines (118 kW) Removing: – Pull off hose -A-. – Disengage engine cover securing points-B-.
  • Page 113 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Disengage engine cover at the securing points -2- and remove upwards. Installing: – Fit engine cover at securing points -2- and press on, so that it engages.
  • Page 114 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.29.7 Removing and installing engine cover, 2.0 l TFSI engines Removing – Remove bolts of air intake system -arrows A-. – Pull connector -1- off air mass meter, and place connector to side.
  • Page 115 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Pull out dipstick -1-. – Unclip engine cover at the securing points -2- and remove up‐ wards. Installing: – Fit engine cover -arrows A- to securing pins -arrows B- first.
  • Page 116 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Removing – Remove bolts of air intake system -arrows A-. – Relieve clips on air mass meter -arrow B- using spring-type clip pliers -VAS 5024A- and push them back.
  • Page 117 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.29.11 Removing and installing engine cover, 1.9l PD diesel engines Removing: Note The engine cover consists of two individual parts. ♦ 1. The outer part, shaded in the illustration ♦...
  • Page 118 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Then fit outer part -1- onto securing points -arrows- and press 4.29.12 Removing and installing engine cover, 2.0 l 103 KW PD diesel engines Removing: –...
  • Page 119 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Push ball sockets of engine cover to correct installation posi‐ tion, if necessary. – Fit engine cover onto securing points and press on at edges to engage.

  • Page 120: Removing And Installing Engine Compartment Cover -Bottom- (Noise Insulation)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Installing: – First fit centre part -2- onto securing points and press on. – Then fit outer part -1- onto securing points -arrows- and press 4.30...

  • Page 121: Engine Oil Level: Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.31 Engine oil level: Check Please note the following: – After shutting off engine, wait at least 3 minutes so that the oil can flow back into the sump.
  • Page 122 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Used oil collection and extraction unit -V.A.G 1782- ♦ Oil spill cloth -VAS 6204/1- Draining or extracting engine oil Carry out the following procedure: –...
  • Page 123 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Renewing oil filter, CR diesel engines ⇒ page 132 4.32.3 Renewing oil filter, 1.4 l petrol injection engines Removing Note Observe disposal regulations! ♦...
  • Page 124 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Unscrew oil filter cover -A- from hexagon -arrow- using e.g.socket insert 36 mm. – Remove oil filter cover -1- with oil filter element -4- and valve -5-.
  • Page 125 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.32.5 Renewing oil filter, 1.4 l TSI engines (103 kW, 125 kW) Note Observe disposal regulations! ♦ Oil new O-rings before installing. ♦...
  • Page 126 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.32.6 Renewing oil filter, 1.4 l TSI engines (118 kW) Special tools and workshop equipment required ♦ Oil filter tool -VAS 3417- ♦ Torque wrench -V.A.G 1331-...
  • Page 127 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Loosen oil filter -arrow- first, using a strap or oil filter tool -3417- before removing oil filter completely. – Wait a minute, so that engine oil can flow back from filter into engine.
  • Page 128 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Loosen oil filter -arrow- from below using a strap or oil filter tool -3417- Note Observe disposal regulations! – Clean oil cooler sealing surface.
  • Page 129 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Take oil filter -4- out of threaded cap -1-. – Clean sealing surfaces on threaded cap and oil filter housing. Installing – Insert new filter element -4- into threaded cap.
  • Page 130 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Torque wrench -V.A.G 1331- Removing Note Prevent engine oil from dripping onto vehicle parts. ♦ Cover alternator with cloth before removing. ♦...
  • Page 131 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.32.10 Renewing oil filter, 2.0 l FSI and TFSI engines, 2.5 l petrol injection engines Special tools and workshop equipment required ♦ Oil drain adapter -T40057- ♦...
  • Page 132 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Remove dust cap -arrow- from oil filter housing. – Insert oil drain adapter -T40057- into oil filter housing and hold hose in oil drip tray.
  • Page 133 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Remove seal -1- from sealing groove of oil filter housing -2- by pulling seal out at the “service tag” -arrow-, using pointed pliers -3-.
  • Page 134 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Installing oil filter element – Press new oil filter element -2- on centre pipe of oil filter hous‐ ing -4- until limit stop.
  • Page 135 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – If necessary, unclip cable so that there is sufficient room to remove the oil filter cover. – Remove threaded cover -arrow-. Note Before draining or extracting release sealing cap, so that the en‐...
  • Page 136 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.32.12 Renewing oil filter, CR diesel engines Removing Note Observe disposal regulations! ♦ Oil new O-rings before installing. ♦ – Remove threaded cover -arrow-.

  • Page 137: Checking Breakdown Set

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.32.13 Replenishing engine oil Oil specifications: • Information on engine oils for North American and Canadian markets ⇒ page 48 • Information on engine oils for “Rest of World” markets can be found in the service tables ⇒...

  • Page 138: Panorama Sliding Roof: Check Function, Clean Guide Rails If Necessary And Grease With Special Grease, Clean Wind Deflector

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The tyre repair set consists of the compressor and a tyre filler bottle with sealant. Note The tyre sealant in the bottle has a limited expiry date.

  • Page 139: Performing Road Test (Driving Behaviour, Noises, Air Conditioner Etc.)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Open the panorama sliding roof. – Clean guide rails below outer seal -A-, -arrows-. – Apply a thin coat of lithium grease -G 052 147 A2- on all seal‐...

  • Page 140: Wheel Securing Bolts: Tighten To Prescribed Torque Setting

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Gear selection: Ease of operation, stick position. – Automatic gearbox: Selector lever position, shift lock/ignition key removal lock, shift behaviour, dash panel insert display.
  • Page 141 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Pulling off wheel trim – On vehicles with wheel trim, loosen wheel trim all around as shown, e.g. using puller hook and wheel bolt wrench from ve‐...
  • Page 142 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Adapter set for tamper-proof wheel bolts -T10101- ♦ Adapter set for tamper-proof wheel bolts -T10313- ♦ Torque wrench -V.A.G 1332- – Slide adapter -2- into anti-theft wheel bolt -1- onto stop.

  • Page 143: Reading Radio Code With Fault Reader

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Push wheel hub trim into opening of wheel hub. Ensure that -A and B- are accurately fitted on rim. Fit cover caps on wheel bolts.

  • Page 144: Radio/Navigation System: Activate Anti-Theft Coding

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Touch the field or button on the screen for “GUIDED FUNC‐ TIONS”. – Confirm with button. > – Select one after the other: ♦...
  • Page 145 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 On display appears “SAFE” and after three seconds “1000”. – Enter first digit of four-digit code using station button -1-. Enter 2nd digit using station button , etc.
  • Page 146 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 coding is programmed with its own code number. This fixed code must be activated after installing. On the Blaupunkt system “TravelPilot DX-R4/RN S4” activate the...
  • Page 147 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Select the menu option “CODE” in the set-up menu “SECUR‐ ITY” and press rotary/push button -4-. – Enter number code by turning the right rotary/press button in...

  • Page 148: Tyre Pressure Monitoring: Perform Basic Setting

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 On the radio system "Sound System" for vehicles for USA and Canada, activate the fixed code as follows: – Switch radio on. The unit automatically displays "SAFE" and then "1000". For this no buttons are used.
  • Page 149 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Snow chains are fitted. ♦ The temporary spare wheel is fitted. ♦ One wheel per axle has been changed. The tyre pressure monitoring warning lamp -K220- has a yellow warning lamp in the dash panel insert -arrow-.

  • Page 150: Renewing Tyre Pressure Sensors

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The tyre pressure monitoring warning lamp -K220- has a yellow warning lamp in the dash panel insert -arrow-. After changing the tyre pressures or after changing one or more wheels the following adaption must be performed: –...

  • Page 151: Headlight Adjustment: Check

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Unscrew the clips -A- and remove insulation -B-. The clips -A- are available in different versions, e.g. -C- and -D-. – If necessary remove bolts -A-.
  • Page 152 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Headlight adjustment unit -VAS 5046- or ♦ Headlight adjustment unit -VAS 5047- Checking and adjusting prerequisites: • Tyre pressures OK. • Lenses must not be damaged or dirty.
  • Page 153 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Read level of fuel in fuel tank on fuel gauge. Determine addi‐ tional weight from following table and place weight in luggage compartment.
  • Page 154 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note To simplify finding the breaking point -2-, cover and uncover ♦ left (from driver perspective) half of the headlight a few times.

  • Page 155: Adjusting Headlights

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Connect vehicle diagnostic tester ⇒ page 43 – Switch on ignition. – Press “Guided fault finding”. Enter vehicle data, all control units will be read.
  • Page 156 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 “Xenon” headlights have an “additional main beam”. ♦ “Bi-xenon” headlights “Bi-xenon” means that both the dipped beam and the main beam are generated from a “single” gas discharge bulb.

  • Page 157: Service Interval Display: Reset

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ First adjust the height adjustment bolt -2- for dipped beam and main beam, to bright/dark boundary of test area in display of tester.

  • Page 158: Service Interval Display: Recode (For "Rest Of World" Markets)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Brand ♦ Type ♦ Model year ♦ Engine code – Confirm vehicle identification. – Select one after the other: ♦ “Dash panel insert” -ARROW-.
  • Page 159 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note If the display is not as shown in the procedure: ⇒ Operating in‐ structions for vehicle diagnostic, testing and information system - VAS 5051- or vehicle diagnostic and service information system -VAS 5052- .

  • Page 160: Service Interval Display: Recode At Delivery Inspection

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.45 Service interval display: Recode at de‐ livery inspection (for North American and Canadian markets) – Connect vehicle diagnostic tester ⇒ page 43 –...
  • Page 161 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Body ♦ Electrical system ♦ 01 - Systems capable of self-diagnosis ♦ “Dash panel insert” -ARROW-. ♦ Dash panel insert functions ♦ “Adapt service interval display”.

  • Page 162: Service Interval Display: Recode At First Oil Change Service (For North American And Canadian Markets)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Indicated on display: – Press the “End” button on display -arrow-. – Switch off ignition and separate diagnostic connections. 4.46 Service interval display: Recode at first...
  • Page 163 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ 17 “Dash panel insert” -ARROW-. ♦ 10 “Adaption” – Select channel 49. – Enter 372. – Select channel 42. – Perform adaption according to the information of “SELF-DI‐...

  • Page 164: Sunroof: Check Function, Clean And Grease Guide Rails

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.47 Sunroof: Check function, clean and grease guide rails Carry out the following procedure: – Check function of sunroof. – Clean guide rails -arrows- and lubricate with special grease.
  • Page 165 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The scale -1- of the refractometer is calibrated for Windscreen Clear -G 052 164- . The scale -2- is designed for commercially available windscreen cleanser as well as a mixture of commercially available wind‐...
  • Page 166 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.48.2 Window wash/wipe system: Check spray jet settings and adjust if necessary Note ♦ If the spray field is uneven due to soiling in the spray jet, re‐...
  • Page 167 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Adjust spray direction at adjuster -arrow- using a screwdriver. ♦ “Clockwise” lower. ♦ “Anti-clockwise” higher. Rear window spray jet setting: – Adjust spray jet using adjusting tool -T10127- so that the water jet sprays onto the upper third of rear window.
  • Page 168 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Adjusting tool -3019A- or ♦ Adjusting tool -T10167- The jet adjustment dimensions are for the left-hand headlight (right-hand headlight mirror image) Checking jet setting –...

  • Page 169: Wiper Blades: Check Park Position

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Align spray direction of respective jet to upper edge of head‐ light -item B- and -item C- using adjusting tool -T10167- or adjusting tool -3019A- .

  • Page 170: Wiper Blade Protection: Remove

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Check that the distance of wiper blade ends to the lower edge of window is as follows. ♦ Dimension -a- = 15 + 5 mm –...
  • Page 171 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.50.1 Removing wiper blade protection, ver‐ sion 1 – Switch ignition on and off briefly with bonnet closed. – When engine is switched off move wiper lever down to touch- wipe function within 10 seconds.
  • Page 172 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Pull blade protector off wiper blade upwards, as shown in il‐ lustration. – Carefully place wiper arm back onto windscreen. – Switch ignition on and briefly operate the wiper lever to move the wipers back to park position.

  • Page 173: Track Rod Ends: Check Play, Security And Boots

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.51 Track rod ends: Check play, security and boots Carry out the following procedure: – With vehicle raised (wheels hanging free), check play by mov‐...

  • Page 174: Door Arrester: Grease

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.53 Door arrester: Grease Carry out the following procedure: – Grease door arrester at points shown -arrows-. Use grease -G 000 150- .
  • Page 175 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Indicated on display: – Press the button on display for “Switch off transportation mode”. Ending output Indicated on display: – Press “GoTo” button on display -arrow-.

  • Page 176: Transportation Devices: Remove Blocking Pieces From Front Axle Springs

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.55 Transportation devices: Remove block‐ ing pieces from front axle springs Blocking pieces are fitted to front axle springs of vehicles with sports running gear. These vehicles can be identified by a label hanging on the mirror -arrow-.

  • Page 177: Clock And Date: Set To Correct Time

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Always ensure that all lines are secured in their mountings, all plugs are available and that there is no visible damage on the underbody.

  • Page 178: Camshaft Drive Toothed Belt: Check (Tdi Unit Injector Engines)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Setting clock and date using buttons on multifunction steering wheel – Switch on ignition. – Press button -1- until the menu “Settings” appears.

  • Page 179: Camshaft Drive Toothed Belt: Renew (2.0 L Fsi And Tfsi)

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.60 Camshaft drive toothed belt: Renew (2.0 l FSI and TFSI) Note Generally it is not necessary to renew the toothed belt before the actual change interval is reached.
  • Page 180 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Spark plug socket and extension -3122 B- ♦ Torque wrench -V.A.G 1331- ♦ Puller -T40039- ♦ Puller -T10094 A- 4. Descriptions of work...
  • Page 181 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 ♦ Puller -T10095- ♦ Assembly tool -T10029- ♦ Puller -T10112- ♦ Seal puller -T10118- 4.62.1 Renewing spark plugs, 1.4 l petrol injec‐ tion engine Removing –...
  • Page 182 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The spark plugs are located under ignition coils with output stages -arrow-. Note Note installation position of ignition coils with output stages. – Pull ignition coils with output stages off spark plugs using the puller -T10094 A- .
  • Page 183 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.62.2 Renewing spark plugs, 1.4 l TSI engines (103 kW, 118 kW, 125 kW) Note The ignition coil housings with output stages have changed. As a result, these ignition coils can only be removed and installed with puller -T10094 A-.
  • Page 184 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Seat puller -T10094 A- on ignition coil with output stage. – Pull out ignition coil with output stage and carefully place to side.
  • Page 185 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 4.62.3 Renewing spark plugs, 1.4 l TSI engines (90 kW) Note The ignition coil housings with output stages have changed. As a result, these ignition coils can only be removed and installed with puller -T10094 A-.
  • Page 186 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Disengage clamps of cable guide -arrows-. Note When pulling out the ignition coils with output stages, the ca‐ ♦ bles or the ignition coil connectors can remain connected.
  • Page 187 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Engage clamps of cable guide -arrows-. – Connect line -A- on connection -arrow 3-. – Fit hose on connection -arrow 1-. – Insert hoses -arrows 2- into bracket.
  • Page 188 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Place puller -T10094- on ignition coil with output stage -arrow-. – Slightly pull out ignition coil with output stage. – Fit assembly tool -T10118- as illustrated.
  • Page 189 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The spark plugs are located below the ignition coils with output stages -2-. Note Note installation position of ignition coils with output stages.
  • Page 190 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Screw in new spark plugs using spark plug socket and exten‐ sion -3122 B- . – Insert ignition coils with output stages into cylinder head.
  • Page 191 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The spark plugs are located below the ignition coils with output stages -2-. Note Note installation position of ignition coils with output stages.
  • Page 192 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Screw in new spark plugs using spark plug socket and exten‐ sion -3122 B- . – Insert ignition coils with output stages into cylinder head.
  • Page 193 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Pull off spark plug connector with assembly tool -T10112- . – Remove spark plug with spark plug socket and extension -3122 B- .
  • Page 194 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The spark plugs are located below the ignition coils with output stages. – Remove connector -1- in direction of arrow, using assembly tool -T10118- .

  • Page 195: Exhaust Emissions Test

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Exhaust emissions test Emissions test intervals: Vehicles with regulated catalytic converter or vehicles with diesel engine: Note Please observe the country specific legal regulations.
  • Page 196 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note It is only possible to carry out an exhaust emissions test when ♦ all units of the emissions testing station -VAS 6300- are con‐...
  • Page 197 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 The display for warm-up phase appears. – Continue exhaust emissions test according to instructions on display. – If the EET specification selection is displayed, select respec‐...
  • Page 198 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Select “with OBD”, -arrow-. Specified data input for EET: There are different ways to enter the specified data: ♦ 1. Manual input ♦...
  • Page 199 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Visual check: – Follow instructions on display. – Perform visual check. – If visual check is OK press “OK” button. -arrow-. Note When "not OK" button is pressed a check will be carried out Connecting diagnostic connector: •...
  • Page 200 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – If lamp lights up, press “Lamp On” button -arrow C-. Note If the MI lamp does not light up during visual check, the result of the exhaust emissions test is “Failed”.
  • Page 201 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Warm-up phase: It is automatically switched to display for measuring engine tem‐ perature. – Follow instructions on display. Note This is only indicated on display if engine temperature has not reached 80 °C.
  • Page 202 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Measuring idling speed and CO content: It is automatically switched to display for measuring the idling speed and CO content. Measurement starts when the engine speed has reached the re‐...

  • Page 203: Exhaust Emissions Test For Diesel Engines With Obd

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Press button “Close” -arrow B- to close the menu “Print pre‐ view ”. – Follow instructions on display. – Take emission probe out of exhaust tail pipe.
  • Page 204 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Note The following description refers to vehicles fitted with “On‐ ♦ board diagnosis”, OBD. The OBD monitors all components and part systems influenc‐...
  • Page 205 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Initial screen: – Select button “Exhaust emissions test” -arrow-. An overview is displayed to select the respective EET type. – Select “EET diesel” -arrow-.
  • Page 206 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Continue exhaust emissions test according to instructions on display. – If the EET specification selection is displayed, select respec‐ tive “EET specification selection” -arrow-.
  • Page 207 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Select “Diesel OBD”, -arrow-. Specified data input for EET: There are different ways to enter the specified data: ♦ 1. Manual input ♦...
  • Page 208 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 All data required are shown on display -1-. – Press button -arrow- to continue procedure. → Visual check: – Follow instructions on display.
  • Page 209 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – If lamp lights up, press button “Lamp On” -arrow C-. Note If the MI lamp does not light up during visual check, the result of the exhaust emissions test is “Failed”.
  • Page 210 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 It is automatically switched to display for measuring rev limit. Measurement starts when the engine speed has reached the re‐ quired level. – Operate throttle until the measurement is carried out. To do this, immediately depress accelerator pedal.
  • Page 211 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Follow instructions on display -arrow B-. – Depress accelerator pedal fully when prompted and hold until the prompt for idling is shown on display.
  • Page 212 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 – Press button “Close” -arrow B- to close the menu “Print pre‐ view ”. – Follow instructions on display. – Take emission probe out of exhaust tail pipe.

  • Page 213: Glossary

    Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Glossary These explanations only apply to “Maintenance Manual”. They are not necessarily generally valid! Term Explanation “Anti-lock brake system”, the ABS is a regulating system in the brake system that pre‐...
  • Page 214 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ Maintenance - Edition 09.2009 Term Explanation The LongLife service is not active at the factory. This means that vehicles have a non- flexible service interval display “time and distance dependent service intervals” and are fitted with the following components: ♦...

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