Repairing „Luk" Clutch - Volkswagen Golf Variant 2007 Workshop Manual

Centring clutch disc and removing and installing pressure plate
for engines having a crankshaft of smaller diameter or having a
needle bearing -arrow- in the crankshaft
Note
Disregard arrows -A- and -B-.
Continuation for all
– Push pressure plate onto centralizing pins.
– Tighten all bolts evenly by hand until bolt heads contact pres‐
sure plate.
– Tighten bolts in small steps diagonally in order not to damage
centring holes of pressure plate and centring pins of dual-
mass flywheel ⇒ Item 4 (page 53)
– Install gearbox ⇒ page 85
4.5 Repairing „LuK" clutch
1 - Dual-mass flywheel
❑ Removing and installing
⇒ Rep. gr. 13
❑ Ensure that centring
pins fit tightly
❑ Contact surface for
clutch lining must be
free of grooves, oil and
grease
2 - Clutch plate
❑ Allocation ⇒ Electronic
parts catalogue „ETKA"
❑ Removing and installing
⇒ page 50
❑ Renew only together
with SAC pressure
plate.
❑ Installation position:
⇒ page 51 .
3 - SAC pressure plate
❑ SAC means „self-ad‐
justing clutch".
❑ Renew only together
with clutch plate.
❑ Allocation ⇒ Electronic
parts catalogue „ETKA"
❑ Removing and installing
⇒ page 50
❑ Check ends of dia‐
phragm spring
⇒ page 51
❑ Check spring connec‐
tions and riveted con‐
nections ⇒ page 51
4 - M6 bolt, 13 Nm, M7 bolt, 20 Nm
❑ Loosen or tighten diagonally in small steps
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤
.
.
.
6-speed manual gearbox 02Q - Edition 06.2010
4. Repairing clutch - vehicles with turbo diesel engine
53