Repairing Subframe (Four-Wheel Drive) - Volkswagen Jetta 2005 Workshop Manual

V-type bonded rubber bush
– Align tube -T10214/2- with pressed-in bonded rubber bushes
on subframe.
Note
The corners of the inner core of the bonded rubber bush
♦
-arrows- must point away from the cross member -T10244-
-1-.
The corners of the inner core of the bonded rubber bush
♦
-arrows- must be parallel to the edge of the cross member -
T10244- -1-.
The distance -a- must be identical on the right and left to ensure
parallel installation.
Continuation for both types:
– Position subframe against smaller internal diameter of tube -
T10244/3- .
– Press in bushes to stop and until a force of 20 kN is attained.
– Detach assembly tool -T10244- from subframe and check
pressed-in bonded rubber bushes for proper seating.
• It is permissible for the outer diameter -1- of the two bonded
rubber bushes to project up to 2 mm over the edge in the area
of the opening for the pendulum support.
• The recesses of the bonded rubber bushes must be positioned
in the centre of the subframe opening.
• A gap -arrow- between the bonded rubber bushes is accept‐
able.
– Install subframe ⇒ page 22
3.10

Repairing subframe (four-wheel drive)

Special tools and workshop equipment required
Running gear, axles, steering - Edition 07.2010
.
Golf Variant 2007 ➤ , Jetta 2005 ➤
3. Subframe, anti-roll bar, suspension links
31