Page 1 Service Workshop Manual Golf Variant 2007 ➤ Golf Variant 2010 ➤ Jetta 2005 ➤ General body repairs, interior Edition 12.2009 Service Department. Technical Information...
Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2010 Volkswagen AG, Wolfsburg MEX5R005720...
Page 3: Table Of Contents
............... . 2.29 Removing and installing centre cover (Jetta 2005 ▸, Golf Variant 2007 ▸) ... . 2.30 Removing and installing centre cover (Jetta 2010 ▸, Golf Variant 2010 ▸) .
Page 4 ....... . 114 Removing and installing airbag unit on driver side (Jetta 2005 ▸, Golf Variant 2007 ▸) . .
Page 5 Removing and installing dash panel cross member (left-hand drive vehicles) ..192 Aligning dash panel in vehicle (Jetta 2005 ▸, Golf Variant 2007 ▸) ....196 Door trims .
Page 6 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing floor covering from vehicle with flat luggage compartment (Variant) ..............223 Removing and installing storage compartment cover in vehicle with flat floor (Variant) .
Page 7 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 74 - Seat - padding, covers ..........290 Front seat covers and padding .
Page 8: Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Contents...
Page 9: Interior Equipment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 68 – Interior equipment Interior mirror Tools 1.1.1 Required special tools, workshop equip‐ ment, test and measuring devices and auxiliary items ♦...
Page 10: Bonding On Retaining Plate For Interior Mirror With Rain Sensor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Slide interior mirror along windscreen and then downwards out of mounting. 1.3.2 Installing – Install in reverse order of removal.
Page 11: Removing And Installing Interior Mirror In Vehicles With Adaptive Cruise Control
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Flash-off period up to bonding: minimum of 10 minutes to maximum of 1 hour. 1.4.2 Preparing detached or new mirror base –...
Page 12 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Press locking tabs -1- and -2- outwards and remove cap -3- from mirror. – Disconnect connector -1-. – Release cap -1- from fasteners along sides -arrows- and re‐...
Page 13: Removing And Installing Interior Mirror
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing interior mirror 1.6.1 Removing – Turn interior mirror -1- anti-clockwise through 90° -arrow- and release it from adhesive plate -2-.
Page 14 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.7.2 Tools: 1 - Glass scraper (commercially available) 2 - Blade (commercially available) – Remove retaining plate from mirror base.
Page 15: Compartments, Covers And Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Compartments, covers and trims Tools 2.1.1 Required special tools, workshop equip‐ ment, test and measuring devices and auxiliary items ♦ Release lever -T10039 - ♦...
Page 16 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Switch off ignition. – Remove hand brake lever trim ⇒ Brake system; Rep. Gr. 46 ; Assembly overview - hand brake lever .
Page 17 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note An ashtray may be installed instead of a storage compartment -3-, but the removal is identical. – Unclip cover -1- from trim using a small screwdriver.
Page 18 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove two bolts each -1- and -2- (1.5 Nm). – Remove two bolts each -3- and -4- (1.5 Nm).
Page 19: Removing And Installing Basic Version Centre Console (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.2.2 Installing – Install in reverse order of removal. Removing and installing basic version centre console (Jetta 2010 ▸, Golf Var‐...
Page 20 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove air conditioner controls unit / heater controls unit trim (Jetta 2010 ▸, Golf Variant 2010 ▸) ⇒ page 53 –...
Page 21 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note A storage compartment may be installed instead of an ashtray -1-, but the removal is identical. – Remove bolt -1- (1.5 Nm).
Page 22 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove the two bolts -4- (1.5 Nm). – Remove bolt -3- (1.5 Nm). – Remove the two bolts -2- (1.5 Nm).
Page 23 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove centre console -1- from vehicle. Note When installing, ensure centre console locks into mountings -arrows- of dash panel.
Page 24: Removing And Installing Highline Centre Console (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing Highline centre console (Jetta 2005 ▸, Golf Variant 2007 ▸) 2.4.1 Removing – Switch off ignition. Vehicles with automatic gearbox –...
Page 25 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release selector lever cover along with handle from cover ⇒ Dual clutch gearbox 02E; Rep. Gr. 34 ; Selector mechanism .
Page 26 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Open cup holder -1- and remove the two bolts -2- (1.5 Nm). – Pull cup holder out of centre console.
Page 27 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull lower section of trim -1- out of fasteners -arrow-. – Take upper section of trim out of mountings in centre console.
Page 28 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Apply handbrake (handbrake lever in uppermost position) – Remove bolts -1- and -2- (1.5 Nm). – Release lower end of extension -3- from fasteners.
Page 29 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Vehicles with manual gearbox, release noise insulation -1- from centre console. – Remove the two bolts -2- (1.5 Nm).
Page 30 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unclip cover -1- from trim using a small screwdriver. – Remove bolt -2- (1.5 Nm). – Pull left footwell trim -3- out of fasteners.
Page 31 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove lining mats -1- from rear cup holder or from storage compartment. – Remove two bolts each -2- and -3- (1.5 Nm).
Page 32 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Vehicles with no CD-changer or I-pod adapter – Pull air duct in direction of -arrow-. Note Vehicles with CD-changer or I-pod adapter, there is no require‐...
Page 33: Removing And Installing Highline Centre Console (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.4.2 Installing – Install in reverse order of removal. Removing and installing Highline centre console (Jetta 2010 ▸, Golf Variant 2010 ▸)
Page 34 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove air conditioner controls unit / heater controls unit trim (Jetta 2010 ▸, Golf Variant 2010 ▸) ⇒ page 53 –...
Page 35 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Open cup holder -1- and remove the two bolts -2- (1.5 Nm). – Pull cup holder out of centre console.
Page 36 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull lower section of trim -1- out of mountings -arrow-. – Take upper section of trim out of mountings in centre console.
Page 37 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – If fitted, remove “AUX IN socket” -1- ⇒ Communication; Rep. Gr. 91 ; Removing and installing connection for external audio sources -R199- .
Page 38 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release gearstick insulation -3- from centre console (only ve‐ hicles with a gearstick). – Remove the two bolts -2- (1.5 Nm).
Page 39 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolt -1- (1.5 Nm). – Pull left footwell trim -2- out of mountings. Note Removal of right footwell trim is identical.
Page 40 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove lining mat -4- from storage compartment. – Remove bolt -5- (1.5 Nm). – Remove the two bolts -3- (1.5 Nm).
Page 41 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove centre console -1- from vehicle. Note When installing, ensure centre console -1- locks into mountings -arrows- of dash panel.
Page 42 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolts -1-, -2-, -3- and -4- (1.5 Nm). – Remove centre console trim carrier -5- from vehicle. Rep. Gr.68 - Interior equipment...
Page 43: Removing And Installing Mounting Bracket For Centre Console (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing mounting bracket for centre console (Jetta 2005 ▸, Golf Variant 2007 ▸) 2.6.1 Removing – Switch off ignition.
Page 44: Removing And Installing Mounting Bracket For Centre Console And Mounting Bracket For Footwell Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.6.2 Installing – Install in reverse order of removal. Removing and installing mounting bracket for centre console and mounting bracket for footwell trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
Page 45: Removing And Installing Cup Holder In Highline Centre Console
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Removal of mounting bracket for right footwell trim is identical. 2.7.2 Installing – Install in reverse order of removal.
Page 46: Repairing Cup Holder In Centre Console, Highline
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When installing, close cup holder and insert cup holder bottom first into centre console. Then open cup holder and install the two bolts -2-.
Page 47 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Loosen cover -1- from cup holder -arrow-. – Check all four attachments -1- of cup holder for damage. – If an attachment -2- is severely deformed, the cup holder must be renewed.
Page 48 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.9.2 Repairing cup holder – Place lower cover -1- over outer mounting pins -2- and -3- in cup holder. – Position mounting pin -4- in front of mounting -5-.
Page 49 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.9.3 Installing cup holder – Install in reverse order of removal. 2.10 Removing and installing storage com‐ partment/ashtray (Jetta 2005 ▸, Golf Variant 2007 ▸)
Page 50 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove the two bolts -1- (1.5 Nm). – Release storage compartments -2- from centre console and disconnect wiring harness (dependent on vehicle equipment).
Page 51: Removing And Installing Dash Panel Centre Vents (Vehicles With No Climatronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.12 Removing and installing dash panel centre vents (vehicles with no Clima‐ tronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
Page 52 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Remove dash panel centre vents (vehicles with Climatronic) ⇒ page 43 Note Vehicles with no Climatronic, two bolts -1- have already been removed at this point.
Page 53: Removing And Installing Dash Panel Centre Vents (Vehicles With Climatronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.12.2 Installing – Install in reverse order of removal. 2.13 Removing and installing dash panel centre vents (vehicles with Climatronic) (Jetta 2005 ▸, Golf Variant 2007 ▸)
Page 54 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Using wedge -3409- , lever sun light sensor -1- out of mounting in indirect ventilation system -2-. – Disconnect wiring harness from photo sensor.
Page 55 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove the two bolts -1- (1.5 Nm). – Release vent -2- in forward area from mountings. – Insert two wedges -3409- into lower joint of vent -arrows- and press vent upwards out of mounting in dash panel.
Page 56: Removing And Installing Centre Storage Compartment In Dash Panel (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.14 Removing and installing centre storage compartment in dash panel (Jetta 2010 ▸, Golf Variant 2010 ▸) 2.14.1 Removing – Switch off ignition.
Page 57: Removing And Installing Dash Panel Centre Vents (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.14.2 Installing – Install in reverse order of removal. 2.15 Removing and installing dash panel centre vents (Jetta 2010 ▸, Golf Variant 2010 ▸)
Page 58 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Vehicles with radio navigation system – Remove radio navigation system ⇒ Communication; Rep. Gr. 91 ; Removing and installing radio and radio navigation sys‐...
Page 59: Removing And Installing Dash Panel Middle Trim (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.16 Removing and installing dash panel middle trim (Jetta 2005 ▸, Golf Variant 2007 ▸) 2.16.1 Removing – Remove dash panel centre vent.
Page 60: Removing And Installing Dash Panel Middle Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.17 Removing and installing dash panel middle trim (Jetta 2010 ▸, Golf Variant 2010 ▸) 2.17.1 Removing – Using removal wedge -3409- , prise dash panel middle trim out of fasteners in dash panel (insert wedge close to fastener).
Page 61: Removing And Installing Air Conditioner Controls Unit / Heater Controls Unit Trim (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.18 Removing and installing air conditioner controls unit / heater controls unit trim (Jetta 2010 ▸, Golf Variant 2010 ▸) 2.18.1...
Page 62: Removing And Installing Dash Panel End Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.19 Removing and installing dash panel end trims 2.19.1 Removing – Prise cover on right side of dash panel -1- out of fasteners using removal wedge -3409- .
Page 63: Removing And Installing Steering Column Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.20 Removing and installing steering col‐ umn trim 2.20.1 Removing Note For greater clarity the steering wheel is not shown in figure, there is no requirement to remove the steering wheel.
Page 64: Removing And Installing Left Trim Panel On Driver Side With No Storage Compartment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.20.2 Installing – Install in reverse order of removal. 2.21 Removing and installing left trim panel on driver side with no storage compart‐...
Page 65 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release steering column gap cover from dash panel ⇒ page 55 . There is no need to remove the complete steering column trim.
Page 66: Removing And Installing Left Trim Panel On Driver Side With Storage Compartment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When installing, bolts must be installed in sequence -1- then -2- (1.5 Nm). 2.22 Removing and installing left trim panel on driver side with storage compartment 2.22.1...
Page 67 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Press light switch forwards, turn it to the right (until it is verti‐ cal), then pull it out and disconnect wiring harness.
Page 68: Removing And Installing Right Trim Panel On Driver Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.22.2 Installing – Install in reverse order of removal. Note When installing, bolts must be installed in sequence -1-, -2-, -3- and -4- (1.5 Nm).
Page 69 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove centre cover ⇒ page 72 – Remove bolts -1-, -2-, -3- and -4- (1.5 Nm). – Using removal wedge -3409- , release trim from mountings.
Page 70: Removing And Installing Glove Compartment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When installing, bolts must be installed in sequence -1-, -2-, -3- and -4- (1.5 Nm). 2.24 Removing and installing glove compart‐...
Page 71 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Jetta 2005 ▸, Golf Variant 2007 ▸ – Remove centre cover (Jetta 2005 ▸, Golf Variant 2007 ▸) ⇒ page 72 Jetta 2010 ▸, Golf Variant 2010 ▸...
Page 72 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – On vehicles with headlight range control unit -J431- or control unit for cornering light and headlight range control -J745- , re‐...
Page 73 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.24.2 Installing – Install in reverse order of removal. 2.24.3 Retrofitting cover for storage compart‐ ment The glove compartment for vehicle wallet is not suitable for storing small parts, due to its design.
Page 74: Removing And Installing Glove Compartment Lock Cylinder
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Insert “cover for glove compartment” -1- in rear section of ve‐ hicle wallet compartment. 2.25 Removing and installing glove compart‐...
Page 75: Removing And Installing Footwell Cover On Driver Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unbolt bolt -3- and pull release button -2- out of glove com‐ partment flap. 2.25.2 Installing – Install in reverse order of removal.
Page 76 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.26.2 Installing – Install in reverse order of removal. 2.27 Removing and installing dash panel decorative trims (Jetta 2005 ▸, Golf Var‐...
Page 77 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Prise trim -3- out of fasteners on front passenger side using removal wedge -3409- . 2.27.2 Installing – Install in reverse order of removal.
Page 78 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove A-pillar middle trim on front passenger side ⇒ page 210 – Release sill panel moulding from body in area of overlap to lower A-pillar trim ⇒...
Page 79 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release strap clips -3- and -5- -arrow B- on glove compart‐ ment. 2.28.2 Installing – Install in reverse order of removal.
Page 80: Removing And Installing Centre Cover (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.29 Removing and installing centre cover (Jetta 2005 ▸, Golf Variant 2007 ▸) 2.29.1 Removing – Prise cover -1- out of fasteners using removal wedge -3409- .
Page 81: Removing And Installing Sun Visor
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Using removal wedge -3409- , prise trim out of rear fasteners in dash panel (insert wedge close to fastener).
Page 82 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note If the sun visor only requires removal then bolt -1- and sun visor bearing -6- need not be removed.
Page 83 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Caution When pulling the connector out of the retaining clip there is a risk of damage to the wiring harness! This occurs if the con‐...
Page 84 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Caution ♦ Do not pull connector out any further, as the excess length of flat cable wiring harness -2- is limited and it may tear off.
Page 85: Sill Panel Mouldings
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Sill panel mouldings Removing and installing sill panel mouldings Note Removal and installation are described for the left vehicle side.
Page 86: Removing And Installing Wheel Housing Liner (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Before installing, check fasteners for damage and renew if necessary. 3.1.2 Installing Install in reverse order of removal. Removing and installing wheel housing...
Page 87: Removing And Installing Wheel Housing Liner (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ With rear side airbags ⇒ page 287 ♦ With no rear side airbags ⇒ page 288 – Remove the two bolts -1- (1.5 Nm).
Page 88 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.3.1 Removing – Fold bench seat forwards. – Remove side padding: ♦ With rear side airbags ⇒ page 287 ♦ With no rear side airbags ⇒...
Page 89: Grab Handles
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Grab handles Removing and installing roof grab han‐ dles Note The figure shows the front right grab handle, the removal and in‐...
Page 90: Removing And Installing Roof Grab Handle Bracket
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing roof grab han‐ dle bracket Note The figure shows the front right grab handle bracket, the removal and installation of the remaining grab handle brackets is identical.
Page 91 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.2.2 Installing – Install in reverse order of removal. 4. Grab handles...
Page 92: Net Partition
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Net partition Removing and installing net partition 5.1.1 Removing – Open rear right door and fold rear seat backrests forward.
Page 93: Removing And Installing Net Partition Mountings
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing net partition mountings 1 - Net partition ❑ Removing and installing ⇒ page 84 2 - Bolt ❑...
Page 94: Removing And Installing Net Partition Bracket On Vehicles With No Panorama Sliding Roof
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing net partition bracket on vehicles with no panorama sliding roof 1 - Net partition ❑ Removing and installing ⇒...
Page 95: Removing And Installing Net Partition Bracket On Vehicles With Panorama Sliding Roof
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing net partition bracket on vehicles with panorama sliding roof 1 - Net partition ❑ Removing and installing ⇒...
Page 96: Passenger Protection
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 69 – Passenger protection Seat belts Rep. Gr.69 - Passenger protection...
Page 97: General Safety Regulations When Working On Airbag, Belt Tensioner And Battery Isolator Units (Pyrotechnic Components)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 General safety regulations when work‐ ing on airbag, belt tensioner and battery isolator units (pyrotechnic components) Caution ♦ Pyrotechnic components always contain a propellant that generates a gas during combustion.
Page 98: Special Instructions For Belt Tensioners
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Special instructions for belt tensioners WARNING ♦ Never point open end of belt tensioner at another person. ♦ Belt tensioner units must be handled with extreme caution during removal and installation.
Page 99: Assembly Overview - Front Seat Belts
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Assembly overview - front seat belts 1 - Bolt ❑ 40 Nm ❑ Microencapsulated, re‐ new each time loosened 2 - Belt end fitting 3 - Bolt ❑...
Page 100 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ; Disconnecting and reconnecting battery . – Remove upper trim for B-pillar ⇒...
Page 101: Removing And Installing Front Belt Height Adjuster
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.5.2 Installing – Install in reverse order of removal. – Reconnect vehicle battery ⇒ Rep. Gr. 27 . Removing and installing front belt height...
Page 102: Removing And Installing Front Belt Buckle
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from belt height adjuster. – Remove bolt -3- (20 Nm) and remove belt height adjuster -4- from mountings in support bracket.
Page 103 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat ⇒ page 251 – Secure seat to seat repair stand -VAS 6136- . – Move seat to rearmost position.
Page 104: Assembly Overview - Rear Outer Seat Belts (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Assembly overview - rear outer seat belts (saloon) 1 - Bolt ❑ 40 Nm 2 - Belt end fitting 3 - Wiring harness 4 - Bolt ❑...
Page 105 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from body. Vehicles with belt tensioner – Disconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 106: Assembly Overview - Rear Outer Seat Belts (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.9.2 Installing – Install in reverse order of removal. 1.10 Assembly overview - rear outer seat belts (Variant) 1 - Bolt ❑...
Page 107 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolt -1- (40 Nm) and remove belt guide fitting -2- from body. Vehicles with belt tensioner – Disconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 108: Assembly Overview - Rear Centre 3-Point Seat Belt
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.11.2 Installing – Install in reverse order of removal. 1.12 Assembly overview - rear centre 3-point seat belt 1 - Bolt ❑...
Page 109: Removing And Installing Middle Rear Seat Lap Belt
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove cover and padding from seat backrest ⇒ page 305 All vehicles – Remove bolt -1- (40 Nm) and remove belt buckle -2- from body.
Page 110: Removing And Installing Rear Double Belt Buckle
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ Removing and installing backrest cover and padding (saloon) ⇒ page 302 ♦ Removing and installing backrest cover and padding (Variant) ⇒...
Page 111 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Remove backrest ⇒ page 285 – Remove bolt -1- (40 Nm) and remove double belt buckle -2- from body.
Page 112: Inspecting Seat Belts
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Inspecting seat belts WARNING The seat belt system must be inspected systematically after every accident! If damage is determined at any of the points to be checked, customer must be informed regarding necessity of changing belts.
Page 113 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 • If either of the following illustrated damage examples (points 1 or 2) are found on accident vehicle - renew seat belt com‐...
Page 114 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.1.3 Visually checking belt buckle – Inspect belt buckle for cracks and chips. ♦ If damage is determined, renew seat belt complete with belt buckle.
Page 115 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note In case of damage resulting not from an accident, but for example, from wear, only the part which is actually damaged need be re‐...
Page 116: Checking Child Seat Anchors (Isofix) After An Accident
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Checking child seat anchors (ISO‐ FIX) after an accident Points to check ♦ Child seat anchors must be checked for damage and defor‐...
Page 117: Airbag
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Airbag Overview of locations - airbag systems 1 - Driver side airbag unit ❑ Removing and installing ⇒ page 116...
Page 118 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 10 - Curtain airbag, driver side ❑ Removing and installing on saloon ⇒ page 138 ❑ Removing and installing on Variant ⇒...
Page 119: General Safety Regulations When Working On Airbag, Belt Tensioner And Battery Isolator Units (Pyrotechnic Components)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 General safety regulations when work‐ ing on airbag, belt tensioner and battery isolator units (pyrotechnic components) WARNING ♦ Pyrotechnic components always contain a propellant that generates a gas during combustion.
Page 120: Special Instructions For Driver And Front Passenger Airbag
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Special instructions for driver and front passenger airbag WARNING ♦ Removed driver and front passenger airbag units must be stored with padded side upwards.
Page 121: Renewing Airbag Units Following An Accident
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 → Technical solution → Technical Service Handbook → Technical solutions → Vehicle electrics → Function → Passenger protection → Deactivation of airbag units →...
Page 122: Removing And Installing Airbag Control Unit J234
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing airbag control unit -J234- WARNING When working on airbag control unit -J234- , observe the gen‐ eral safety regulations for work on airbag, belt tensioner and battery isolator units (pyrotechnic components) ⇒...
Page 123 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove control unit from vehicle. 4.8.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 124: Removing And Installing Airbag Unit On Driver Side (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing airbag unit on driver side (Jetta 2005 ▸, Golf Variant 2007 ▸) 4.9.1 “Advanced Airbag System” (only for USA/Canada) The “Advanced Airbag System”...
Page 125 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Move steering wheel to highest position. – Extend steering wheel as far as possible into passenger com‐ partment. – Turn steering wheel to position in illustration.
Page 126 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Electrostatic discharges may result in unintentional triggering of airbag. Therefore, the mechanic must electrostatically dis‐ charge him/herself before disconnecting wiring. This can be done by briefly touching the body or striker plate of the door.
Page 127 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Insert connector -1- into connector coupling (only vehicles with a multifunction steering wheel). – Press airbag unit into steering wheel.
Page 128: Removing And Installing Airbag Unit On Driver Side (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.10 Removing and installing airbag unit on driver side (Jetta 2010 ▸, Golf Variant 2010 ▸) Note Removal and installation of the airbag unit is described for the ♦...
Page 129 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Electrostatic discharges may result in unintentional triggering of airbag. Therefore, the mechanic must electrostatically dis‐ charge him/herself before disconnecting the igniter and earth wires.
Page 130 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing – Insert airbag connector -2- into connector coupling. The airbag connector must audibly engage. – Insert connector -1- into connector coupling. This procedure is only necessary on multifunction steering wheels.
Page 131: Removing And Installing Airbag Coil Connector And Return Spring With Slip Ring F138
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Switch ignition on. WARNING Ensure that nobody is in vehicle. – Reconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 132: Removing And Installing Knee Airbag (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ⇒ Electrical system; Rep. Gr. 96 4.13 Removing and installing knee airbag (Jetta 2010 ▸, Golf Variant 2010 ▸) Note Knee airbag is installed above pedal cluster.
Page 133 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing – Install in reverse order of removal. WARNING Ensure airbag connector engages audibly. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 134: Drive Vehicles
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.14 Removing and installing knee airbag bracket (Jetta 2010 ▸, Golf Variant 2010 ▸), left-hand drive vehicles Removing – Disconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 135 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing WARNING If a knee airbag bracket is renewed, the paint in the area of the stud and on the contact surfaces of the cross member must be removed.
Page 136: Drive Vehicles
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.15 Removing and installing knee airbag bracket (Jetta 2010 ▸, Golf Variant 2010 ▸), right-hand drive vehicles Removing – Disconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 137 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing WARNING If a knee airbag bracket is renewed, the paint in the area of the stud and on the contact surfaces of the cross member must be removed.
Page 138: Removing And Installing Return Spring With Slip Ring
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.16 Removing and installing return spring with slip ring By virtue of its design, the airbag coil connector and return spring with slip ring -F138- is part of the steering column switch.
Page 139 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove glove compartment ⇒ page 62 WARNING Electrostatic discharges may result in unintentional triggering of airbag. Therefore, the mechanic must electrostatically dis‐...
Page 140 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.17.3 Installing – Install in reverse order of removal. Note If the front passenger airbag housing is made of plastic, the bolts -2- and -3- (9 Nm) must be secured using locking fluid D 197 300 A2.
Page 141 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note The concept is presented using the example of a one-level airbag module. For the two-level airbag module, the process of determining whether an additional earth cable must be fitted in the vehicle is carried out at the same time.
Page 142 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Routing an additional earth wire in the vehicle if the front passen‐ ger airbag does not have an earth cable...
Page 143: Removing And Installing Side Airbags On Driver And Front Passenger Sides
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Ensure that nobody is in vehicle. – Reconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ; Disconnecting and reconnecting battery .
Page 144: Removing And Installing Rear Side-Airbag
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.18.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 145 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.19.1 Removing WARNING Observe the general safety regulations when working on air‐ bag, belt tensioner and battery isolator units (pyrotechnic com‐...
Page 146: Removing And Installing Curtain Airbag On Driver And Passenger Side (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.19.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 147 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.20.1 Removing WARNING ♦ Observe the general safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotech‐...
Page 148: Removing And Installing Curtain Airbag On Driver And Passenger Side (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.20.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 149 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.21.1 Removing WARNING ♦ Observe the general safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotech‐...
Page 150: Removing And Installing Seat Occupied Sensor, Front Passenger Side G128
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.21.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 151 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.22.1 Removing – Attach seat repair stand -VAS 6136- to engine and gearbox support -VAS 6095- . – Remove front seat ⇒...
Page 152 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.22.2 Installing – In the area of the positioning aids -1-, push the wiring harness in the rear channel of the cushion.
Page 153 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Caution You must ensure that the distance of the sensor to the posi‐ tioning aids -2- remains constant -arrows-. – Fix the set sensor -1- with the right hand, pull the adhesive strip -2- off and attach the sensor to the cushion.
Page 154 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installation of the other components is carried out in reverse order of removal. – After installation, carry out a function check with ignition switched on.
Page 155: Adapting Components
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.23 Adapting components ♦ Vehicle diagnostic, testing and information system -VAS 5051- ♦ Diagnosis cable -VAS 5051/1- or -VAS 5051/3- Select “guided fault finding”...
Page 156: Seat Occupied Recognition (Usa)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Seat occupied recognition (USA) The seat occupied recognition controls the automatic deactivation of the front passenger airbag. This feature is only installed in models which are initially regis‐...
Page 157: Assembly Overview - Seat Occupied Recognition (Usa)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Assembly overview - seat occupied recognition (USA) 1 - Wiring harness for front seat 2 - Seat frame 3 - Seat occupied recognition...
Page 158: Removing And Installing Repair Kit For Seat Occupied Recognition On Vehicles With Manually Adjusted Seats
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Caution Do not separate the individual parts of the repair kit for seat occupied recognition. 1 - Front seat cushion padding 2 - Pressure hose 3 - Mat for seat occupied rec‐...
Page 159 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Seat padding, mat for seat occupied recognition, control unit ♦ and pressure sensor should only be renewed as one unit. The...
Page 160 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat backrest ⇒ page 268 – Remove cover from front seat cushion (front seat padding is not removed) ⇒...
Page 161 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect connector -3- for front seat heating, if fitted. – Disconnect black connector -5- for seat belt force sensor for seat occupied recognition -G453- .
Page 162 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Lift front seat cushion padding -1- slightly; front seat cushion padding may not be disconnected from seat occupied recog‐...
Page 163 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Remove bolts -1- (2.5 Nm) and remove seat occupied recognition control unit -J706- retainer. 5. Seat occupied recognition (USA)
Page 164 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat cushion padding -1- together with mat for seat occupied recognition -4-. – Guide pressure hose -6-, the pressure sensor for seat occu‐...
Page 165 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 5.5.2 Installing Note When installing, ensure that no wiring harness of the seat ♦ heating system is located between the padding and the mat for seat occupied recognition.
Page 166 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Basic setting must be carried out with seat unoccupied. Installation is basically carried out in the reverse sequence; note the following when doing this: –...
Page 167: Removing And Installing Repair Kit For Seat Occupied Recognition On Vehicles With Electrically Adjusted Seats
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Do not damage sticker -8- when removing and installing. Ensure that nobody is in vehicle when vehicle battery is re‐...
Page 168 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Seat padding, mat for seat occupied recognition, control unit ♦ and pressure sensor should only be renewed as one unit. The...
Page 169 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat backrest ⇒ page 268 – Remove cover from front seat cushion (front seat padding is not removed) ⇒...
Page 170 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect black connector -1- for seat belt force sensor for seat occupied recognition -G453- . – Disconnect yellow connector -2- for front passenger side belt switch -E25- .
Page 171 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect connector -3- for front seat heating, if fitted. – Disconnect connector -4- for front seat backrest heating, if fit‐...
Page 172 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Lift front seat cushion padding -1- slightly; front seat cushion padding may not be disconnected from seat occupied recog‐...
Page 173 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat cushion padding -1- together with mat for seat occupied recognition -4-. – Guide pressure hose -6-, the pressure sensor for seat occu‐...
Page 174 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 5.6.2 Installing Note When installing, ensure that no wiring harness of the seat ♦ heating system is located between the padding and the mat for seat occupied recognition.
Page 175 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Basic setting must be carried out with seat unoccupied. Installation is basically carried out in the reverse sequence; note the following when doing this: –...
Page 176: Importers Reporting Obligation
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Do not damage sticker -8- when removing and installing. Ensure that nobody is in vehicle when vehicle battery is re‐...
Page 177 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 → Vehicle electrics → Function → Passenger protection → Deactivation of airbag units → Systems In the “Technical Service Handbook 2”, the “Process ID” or the “technical solution number”...
Page 178: Crash Sensors
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Crash sensors Tools Special tools and workshop equipment required ♦ Pop rivet pliers -VAS 5072- ♦ Torque wrench -V.A.G 1783- Removing and installing crash sensors in front doors (Jetta 2005 ▸, Golf Variant...
Page 179 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect wiring harness -1- from crash sensor -3-. Vehicles with screwed-on crash sensors – Remove the two bolts -2- (2.5 Nm) and remove crash sensor -3-.
Page 180 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 6.2.2 Installing Vehicles with screwed-on crash sensors – Install in reverse order of removal. Vehicles with riveted-on crash sensors – Connect wiring harness -4- to crash sensor.
Page 181: Removing And Installing Side Airbag Crash Sensor On Driver Side G179
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Switch ignition on. WARNING Ensure that nobody is in vehicle. – Reconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ;...
Page 182 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing WARNING Observe the general safety regulations when working on air‐ bag, belt tensioner and battery isolator units (pyrotechnic com‐...
Page 183: Removing And Installing Side Airbag Crash Sensor On Front Passenger Side G180 (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 WARNING Ensure that nobody is in vehicle. – Reconnect vehicle battery ⇒ Electrical system; Rep. Gr. 27 ; Disconnecting and reconnecting battery .
Page 184 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ With no rear side airbags ⇒ page 288 – Remove wheel housing liner ⇒ page 78 – Press connector securing device -1- to rear -arrow- and pull connector -2- off crash sensor -4-.
Page 185: Removing And Installing Crash Sensors In Rear Wheel Housing (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing crash sensors in rear wheel housing (Variant) Note Removal and installation are described for the left vehicle side.
Page 186 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 6.6.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 187: Trim, Insulation
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 70 – Trim, insulation Dash panel Tools 1.1.1 Required special tools, workshop equip‐ ment, test and measuring devices and auxiliary items ♦...
Page 188 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove air conditioner controls unit / heater controls unit trim (Jetta 2010 ▸, Golf Variant 2010 ▸) ⇒ page 53 –...
Page 189 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ With no storage compartment ⇒ page 56 ♦ With storage compartment ⇒ page 58 – Remove right trim on driver side ⇒...
Page 190 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolts -1- (1.5 Nm). – Remove bolts -2- (10 Nm) and remove bracket -3-. Rep. Gr.70 - Trim, insulation...
Page 191 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolts -1- and -2- (3 Nm). 1. Dash panel...
Page 192 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolts -1-, -2- and -3- (3 Nm). Rep. Gr.70 - Trim, insulation...
Page 193 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull dash panel out of mountings -1- in area of transition to windscreen. – Release respective wiring harnesses (dependent on vehicle equipment) and take dash panel out of vehicle with assistance of a second mechanic.
Page 194: Removing And Installing Dash Panel Cross Member (Right-Hand Drive Vehicles)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.2.2 Installing – Install in reverse order of removal. Removing and installing dash panel cross member (right-hand drive vehi‐ cles) 1.3.1...
Page 195 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove knee airbag bracket (Jetta 2010 ▸, Golf Variant 2010 ▸), right-hand drive vehicles ⇒ page 128 All vehicles –...
Page 196 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When removing cross member, note position of electrical wires and their attachment; produce sketches or take photos if neces‐...
Page 197 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unscrew 2 bolts each on left and right -1- and -2- (20 Nm). – Remove bolt -1- (20 Nm) above brake pedal and remove strut -2-.
Page 198 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove both bolts -1- and -2- (20 Nm). – Remove bolt -3- (20 Nm). Rep. Gr.70 - Trim, insulation...
Page 199 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note In area of nuts -1- and -2-, use a scriber to mark vertical and hor‐ izontal position of cross member in vehicle.
Page 200: Removing And Installing Dash Panel Cross Member (Left-Hand Drive Vehicles)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unscrew nut -1- on front passenger side (20 Nm). – Release wiring harness fasteners, depending on vehicle equipment level, from cross member.
Page 201 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull out both spreader rivets -2-. – Remove intermediate pieces -1- and -4- from heater and air conditioning unit.
Page 202 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect wiring harness -1- from immobiliser reader coil - D2- . – Disconnect steering column from cross member ⇒ Running gear, axles, steering;...
Page 203 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note In area of nuts -1- and -2-, use a scriber to mark vertical and hor‐ izontal position of cross member in vehicle.
Page 204: Aligning Dash Panel In Vehicle (Jetta 2005 ▸, Golf Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unscrew nut -2- on front passenger side (20 Nm). – Release wiring harness fasteners, depending on vehicle equipment level, from cross member.
Page 205 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Open door and remove bolt -1- (2 Nm). – Hold a respectively thick cloth on the left side of the dash panel and close the door.
Page 206 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Loosen bolt -1- in plenum chamber by 2 to 3 turns. – Loosen the two bolts under the heating/air conditioning con‐...
Page 207 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – On the right side loosen the nut -1- 2 to 3 turns (18 Nm). – On the left side loosen the fuse holder securing bolt -3- (2 Nm).
Page 208 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – After aligning in vehicle, bolt dash panel to specified torques. Installation of parts is carried out in reverse order of removal.
Page 209: Door Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Door trims Tools 2.1.1 Required special tools, test and meas‐ uring devices and auxiliary items Removal wedge -3409- Removal pliers -3392-...
Page 210 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect window regulator switch wiring harness from door trim. – Depending on vehicle equipment, disconnect wiring harness‐ es from upper part of grip moulding.
Page 211: Removing And Installing Front Door Trim On Passenger Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.2.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 212: Removing And Installing Trim Strip In Door Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.3.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 213: Removing And Installing Rear Door Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Carefully lever trim strip -1- out of mountings 24 mm from front edge -dimension a- using release tool -T10236- .
Page 214 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Disconnect window regulator switch wiring harness from door trim. – Remove bolts -2- and -3- (1.5 Nm). – Remove bolt -4- (2 Nm).
Page 215: Removing And Installing Window Crank
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.5.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 216 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note After reinstallation, the window crank handle on the right side must be positioned at “5 o'clock” when window ♦...
Page 217: Pillar And Side Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Pillar and side trims Removing and installing upper trim for A-pillar Note Removal and installation are described for the left vehicle side.
Page 218: Removing And Installing Middle Trim For A-Pillar
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.1.2 Installing – Install in reverse order of removal. Removing and installing middle trim for A-pillar Note Removal and installation are described for the left vehicle side.
Page 219: Removing And Installing Lower Trim For A-Pillar Trim On Driver Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull trim securing clip -1- out of fastener -2- of upper trim for A-pillar -arrow A-. – Release trim from door seal beading.
Page 220: Removing And Installing Lower Trim For A-Pillar Trim On Front Passenger Side
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.3.2 Installing – Install in reverse order of removal. Removing and installing lower trim for A- pillar trim on front passenger side 3.4.1...
Page 221: Removing And Installing Upper B-Pillar Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull trim out of mountings -arrow B-. 3.4.2 Installing – Install in reverse order of removal. Removing and installing upper B-pillar...
Page 222 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When reinstalling, airbag emblem -1- must be renewed. – Pull lower section of trim out of mountings in body -arrow A-.
Page 223: Removing And Installing Lower Trim For B-Pillar
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.5.2 Installing Note When installing, the belt adjuster slide -4- and the button of the trim -3- must be in the same position.
Page 224 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.6.1 Removing – If vehicle is equipped with an interior monitor, switch off igni‐ tion. – Remove sill panel trim ⇒...
Page 225: Removing And Installing C-Pillar Trim (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing C-pillar trim (saloon) Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate.
Page 226: Removing And Installing C-Pillar Trim (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.7.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 227: Removing And Installing D-Pillar Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull out trim downwards in direction of -arrow B-. 3.8.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 228 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.9.1 Removing Vehicles with rear side airbag: – Disconnect vehicle battery ⇒ Rep. Gr. 27 . All vehicles: – Fold bench seat and backrest forwards.
Page 229: Removing And Installing Rear Shelf
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 3.9.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 230 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove rear outer seat belt anchors on left and right sides ⇒ page 96 – If fitted, remove child seat anchorages -2- ⇒...
Page 231: Luggage Compartment Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Luggage compartment trims Tools 4.1.1 Required special tools, workshop equip‐ ment, test and measuring devices and auxiliary items ♦ Release tool -T10236- ♦...
Page 232: (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull luggage compartment floor covering -1- out of luggage compartment trim -3- in direction of -arrow-. 4.2.2 Installing – Install in reverse order of removal.
Page 233: Removing And Installing Luggage Compartment Trim In Vehicle With Flat Floor (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove storage compartment cover -1- from vehicle. 4.3.2 Installing – Install in reverse order of removal. Removing and installing luggage com‐...
Page 234: Removing And Installing Felt Covering In Vehicle With Flat Floor (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Lift luggage floor lining -2- in direction of -arrow A-, then pull it in direction of -arrow B- and out of side parts on left and right.
Page 235: Removing And Installing Rear Lock Carrier Cover (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull out the three plugs -1-. – Carefully release felt covering -2- from adhesive strips -3- on body floor.
Page 236: Removing And Installing Rear Lock Carrier Cover (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull cover upwards off lock carrier -arrows B-. 4.6.2 Installing – Install in reverse order of removal. Note Before installing, check fasteners for damage and renew if nec‐...
Page 237 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Vehicles with flat luggage compartment floor: – Fold luggage compartment floor covering forwards. – Remove storage compartment lining from vehicle.
Page 238: Removing And Installing Luggage Compartment Side Trim (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing luggage com‐ partment side trim (saloon) Note Removal and installation is described for right side of vehicle.
Page 239: Removing And Installing Luggage Compartment Side Trim (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 4.8.2 Installing – Install in reverse order of removal. Removing and installing luggage com‐ partment side trim (Variant) Note Removal and installation is described for right side of vehicle.
Page 240 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ With rear side airbags ⇒ page 287 ♦ With no rear side airbags ⇒ page 288 – Remove the two bolts -1- (8 Nm) and remove lashing eye -2-.
Page 241 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Before installing, check fasteners for damage and renew if nec‐ essary. 4. Luggage compartment trims...
Page 242: Rear Lid Trim
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Rear lid trim Tools Special tools and workshop equipment required ♦ Removal pliers -3392- ♦ Torque wrench -V.A.G 1783- Removing and installing lower trim for rear lid (saloon) 5.2.1...
Page 243: Removing And Installing Lower Trim For Rear Lid (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unhook Bowden cable at handle for interior emergency re‐ lease and remove trim from rear lid. 5.2.2 Installing – Install in reverse order of removal.
Page 244: Removing And Installing Window Frame Trim (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release upper part of trim -3- from fasteners in window frame trim -4-. – Pull off trim. 5.3.2 Installing –...
Page 245 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release trim -1- along sides from mountings in rear lid -2- us‐ ing removal pliers -3392- . – Pull upper edge of trim out of mountings.
Page 246: Roof Trims
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Roof trims Tools ♦ Electric cutter -V.A.G 1561 A- ♦ Cutting blade -V.A.G 1561/20- ♦ Hand-cartridge gun -V.A.G 1628- ♦ Release lever -T10039 - ♦...
Page 247 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Before installing, check fasteners for damage and renew if necessary. 6.2.2 Installing – Install in reverse order of removal.
Page 248: Removing And Installing Roof End Strip (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing roof end strip (Variant) 6.3.1 Removing – Pull roof end strip -2- with clips -1- downwards out of mount‐...
Page 249: Removing And Installing Moulded Headliner (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing moulded head‐ liner (saloon) 6.4.1 Removing – Open sliding/tilting sunroof, if fitted. – Switch off ignition. – Remove centre console: Jetta 2005 ▸, Golf Variant 2007 ▸...
Page 250 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note When dismantling Highline centre console, there is no require‐ ment to remove the carrier -1- for centre console trim.
Page 251 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Remove left and right sun visors -1- ⇒ page 73 – Remove left and right roof grab handles -2- and -3-.
Page 252 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bolts -1- (2 Nm) on left and right of moulded headliner. Caution Carry out following sequences using extreme care so as not to damage the moulded headliner.
Page 253: Removing And Installing Moulded Headliner (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 6.4.2 Installing – Install in reverse order of removal. Removing and installing moulded head‐ liner (Variant) 6.5.1 Removing Vehicles with panorama sliding roof –...
Page 254 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Separate frame from moulded headliner using release lever - T10039- in direction of -arrow-, moving along perimeter. Vehicles with net partition –...
Page 255: Removing And Installing Roof Insulation/Reinforcement (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove left and right roof grab handles -2- ⇒ page 81 – Lower moulded headliner slightly and disconnect wiring har‐...
Page 256 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull strips -2- off roof. – Cut back adhesive residue -3- using an electric cutter - V.A.G 1561 A- and cutting blade -V.A.G 1561/20- -4-.
Page 257 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Dimension b = 25 mm – Dimension c = 34.5 mm – Dimension d = 19 mm – Dimension e = 1.5 mm –...
Page 258: Seat Frames
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 72 – Seat frames Front seats Tools Special tools and workshop equipment required ♦ Airbag adapter -VAS 6229- ♦ Airbag adapter -VAS 6281- ♦...
Page 259: Removing And Installing Front Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ Engine and gearbox support -VAS 6095- ♦ Seat repair stand -VAS 6136- ♦ Pop rivet pliers -VAS 5072- Removing and installing front seat Note Removal and installation is described for the left seat.
Page 260 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Move seat to uppermost position using height adjustment. – Move seat to forwardmost position using longitudinal adjust‐ ment. – Remove bolts -3- and -4-.
Page 261 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.2.2 Installing – Lift seat through front door aperture. – Locate seat on tunnel side centralizing pins and into respective openings in floor.
Page 262 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Lock side airbag wiring harness -6- into coupling station. – Depending on equipment fitted to vehicle, reconnect all other wiring harnesses into coupling station.
Page 263: Removing And Installing Left And Right Trim On Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 If seat cross member mounting plate threads have been dam‐ aged: – Renew the affected seat cross member mounting plate ⇒ Body Repairs;...
Page 264 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note For greater clarity, the retaining clip is shown removed in the illustration. – Remove retaining clip -2- from adjustment lever -1-.
Page 265 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.3.2 Removing and installing right trim on seat Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of the right seat as appropriate.
Page 266: Removing And Installing Left And Right Trim On Folding Front Passenger Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing – Install in reverse order of removal. Removing and installing left and right trim on folding front passenger seat 1.4.1...
Page 267 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove trim -9- from seat frame. Installing – Install in reverse order of removal. 1.4.2 Removing and installing left trim on folding front passenger seat Removing –...
Page 268: Removing And Installing Right Trim On Seat With Electrically Adjustable Backrest (Usa)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Release locking hooks -5- and release trim -6- from seat. Installing – Install in reverse order of removal. Removing and installing right trim on seat with electrically adjustable back‐...
Page 269: Removing And Installing Left Trim On Electrically Operated Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Press clamping pin -7- inwards and remove fastener -6-. – Detach trim -5- forwards from mountings in seat frame and disconnect wiring from switch -4-.
Page 270: Removing And Installing Lumbar Adjustment Lever (Jetta 2010 ▸, Golf Variant 2010 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Pull rear section of trim -3- outwards, then swing trim down‐ wards -arrow A-. – Detach rear trim from seat.
Page 271: Removing And Installing Seat Drawer Mounting
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Removal and installation are described for the left vehicle side. Follow same instructions for the right side as appropriate.
Page 272 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.8.1 Removing – Remove drawer -1- from mountings. – Remove front seat ⇒ page 251 – Remove left trim on seat: ♦...
Page 273: Removing And Installing Front Seat Bar And Operating Lever
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing front seat bar and operating lever Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of the right seat as appropriate.
Page 274: Removing And Installing Bar And Operating Lever On Seat With Electrically Adjustable Backrest (Usa)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.9.2 Installing – Install in reverse order of removal. 1.10 Removing and installing bar and operating lever on seat with electrically...
Page 275: Removing And Installing Bar And Operating Lever On Electrically Adjustable Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.11 Removing and installing bar and oper‐ ating lever on electrically adjustable seat Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of the right seat as appropriate.
Page 276: Removing And Installing Head Restraint Guides
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.11.2 Installing – Install in reverse order of removal. 1.12 Removing and installing head restraint guides 1.12.1 Removing – Operate respective button in head restraint guide and pull head restraint out of backrest.
Page 277 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ Seat with folding backrest ⇒ page 258 Vehicles with electrically adjustable backrest on front passenger seat (USA) – Remove right trim on seat ⇒...
Page 278: Variant 2007 ▸)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.13.2 Installing – Install in reverse order of removal. 1.14 Removing and installing manually ad‐ justable lumbar support frame (Jetta 2005 ▸, Golf Variant 2007 ▸)
Page 279 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ Seat with no folding backrest ⇒ page 257 ♦ Seat with folding backrest ⇒ page 259 – Remove left trim on seat: ♦...
Page 280: Removing And Installing Manually Adjustable Lumbar Support Frame
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.14.2 Installing – Install in reverse order of removal. 1.15 Removing and installing manually ad‐ justable lumbar support frame (Jetta 2010 ▸, Golf Variant 2010 ▸)
Page 281: Removing And Installing Backrest Release Bowden Cable On Front Passenger Seat With Folding Backrest
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Installing – Install in reverse order of removal. 1.16 Removing and installing backrest re‐ lease Bowden cable on front passenger seat with folding backrest 1.16.1...
Page 282: Removing And Installing Electric Longitudinal Seat Adjustment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove support -1- on left side of seat frame. Release re‐ taining tab in direction of -arrow 2- and remove support in direction of -arrow 3-.
Page 283: Removing And Installing Seat Pan On Electrically Adjustable Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Note Bolt -3- points from inside out when installed. – Remove bolt -4- in front area. – Release seat pan -5- from longitudinal seat adjustment -6-.
Page 284 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.18.1 Removing – Attach seat repair stand -VAS 6136- to engine and gearbox support -VAS 6095- . – Remove front seat ⇒...
Page 285 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.18.2 Installing – Install in reverse order of removal. If seat pan currently fitted is to be renewed, the replacement part is a seat pan with bars -1- and -2-.
Page 286: Removing And Installing Rake Adjustment On Electrically Adjustable Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 In order to prevent soiling, seat rails -3- and -4- must be covered with a cloth when removing bars -1- and -2-! 1.19...
Page 287: Removing And Installing Height Adjustment On Electrically Adjustable Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat drawer mounting, if part of original equip‐ ment ⇒ page 263 – Remove front seat backrest ⇒...
Page 288 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.20.1 Removing – Attach seat repair stand -VAS 6136- to engine and gearbox support -VAS 6095- . – Remove front seat ⇒...
Page 289: Removing And Installing Lumbar Support On Electrically Adjustable Seat
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.20.2 Installing – Install in reverse order of removal. 1.21 Removing and installing lumbar support on electrically adjustable seat Removal and installation of the lumbar support is described for the left backrest frame.
Page 290 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove left trim on electrically adjustable seat ⇒ page 261 – Remove front seat backrest ⇒ page 268 – Secure backrest to seat repair stand -VAS 6136- .
Page 291: Removing And Installing Drive For (Electric) Backrest Adjustment
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 To install rivets -3-, -4- and -5-, use pop rivet pliers -VAS 5072- . 1.22 Removing and installing drive for (elec‐...
Page 292: Rear Seats
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Rear seats Removing and installing bench seat (saloon) – Unclip the four guides -1- from child seat anchorages -2-. – Pull front section of bench seat -3- upwards out of the two mountings -4- -arrows A-.
Page 293: Removing And Installing Backrest
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Press the two seat frame hooks -5- out of the hinges -4-. – Remove bench seat from vehicle. 2.2.1 Installing –...
Page 294 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove trim -1- from backrest centre mounting, if part of orig‐ inal equipment. – Remove bolt -2- (9 Nm).
Page 295: Removing And Installing Side Padding With Side Airbag
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing side padding with side airbag Note Removal and installation is described for the right-hand side pad‐ ding. Follow same instructions for left side padding as appropri‐...
Page 296: Removing And Installing Side Padding With No Side-Airbag
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.4.2 Installing – Install in reverse order of removal. – Switch ignition on. WARNING Ensure that nobody is in vehicle.
Page 297 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.5.1 Removing Saloon – Remove bench seat ⇒ page 284 Variant – Fold bench seat forwards. All vehicles – Remove nut -1- (8 Nm).
Page 298: Seat - Padding, Covers
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 74 – Seat - padding, covers Front seat covers and padding Tools Special tools and workshop equipment required ♦ Removal pliers -3392- ♦...
Page 299: Removing And Installing Front Seat Cushion Cover And Padding
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 ♦ Upholstery clip pliers -V.A.G 1634- Removing and installing front seat cush‐ ion cover and padding Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of right seat com‐...
Page 300 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove bar and operating lever on electrically adjustable seat ⇒ page 267 All vehicles – Remove seat drawer mounting, if part of original equipment ⇒...
Page 301 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Remove front seat cushion padding -5- with components for seat occupied recognition ⇒ page 150 Caution The front seat cushion padding, the mat for the seat occupied...
Page 302: Removing And Installing Front Seat Backrest Cover And Padding
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing front seat back‐ rest cover and padding Note Removal and installation is described for the left seat. Apply the same instructions for removal and installation of right seat com‐...
Page 303 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Unhook left and right tensioning wire -1- from backrest frame. – Release left and right profiles -2- from mountings -3-.
Page 304 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Fold cover further upwards. – Unclip cover profile from mountings in padding. Note For clarity the backrest cover is shown partially removed in the illustration.
Page 305 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 1.3.2 Installing – Install in reverse order of removal. Upholstery clip pliers -V.A.G 1634- are required when installing new padding clips.
Page 306: Rear Seat Covers And Padding
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Rear seat covers and padding Tools Special tools and workshop equipment required ♦ Upholstery clip pliers -V.A.G 1634- ♦ Release lever -T10039-...
Page 307 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Roll up cover on sides. – Using a small screwdriver, lever side webs out of fasteners -1- and pull out clamping strips -2-.
Page 308: Removing And Installing Bench Seat Cover And Padding (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.2.2 Installing – Install in reverse order of removal. Removing and installing bench seat cover and padding (Variant) 2.3.1 Removing Note The Trendline equipment version is described and shown in the following illustrations.
Page 309 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Cut through all padding clips -arrows- all-round underside of bench seat using suitable cutting pliers. – Roll up cover -4- at sides.
Page 310: Removing And Installing Backrest Cover And Padding (Saloon)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.3.2 Installing – Install in reverse order of removal. Upholstery clip pliers -V.A.G. 1634- are required when installing new padding clips.
Page 311 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 All vehicles – Remove bench seat ⇒ page 284 – Remove backrest ⇒ page 285 – Lock backrest release using lock -1-, if part of original equip‐...
Page 312 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Using a screwdriver, lever all profiles -5- out of mountings -6- all-round back of backrest. – Roll up cover on sides.
Page 313: Removing And Installing Backrest Cover And Padding (Variant)
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.4.2 Installing – Install in reverse order of removal. Removing and installing backrest cover and padding (Variant) Note Removal and installation is described for components of right backrest.
Page 314 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Operate respective button in head restraint guide and pull head restraint -2- out of backrest. – Operate side locking devices -arrows- and release seat belt trim -1- from mountings.
Page 315 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Vehicles with through-loading unit – Lever through-loading frame -1- out of mountings in back of backrest using release lever -T10039- .
Page 316: Removing And Installing Through-Loading Unit With Centre Armrest
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 2.5.2 Installing – Install in reverse order of removal. Upholstery clip pliers -V.A.G. 1634- are required when installing new padding clips.
Page 317: Adjusting Through-Loading Unit With Centre Armrest
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Open through-loading unit -2- and remove the two bolts -3- (9 Nm). 2.6.2 Installing – Install in reverse order of removal.
Page 318 Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 – Öffnen Sie die Mittelarmlehne -3- . – Öffnen und Schließen Sie mit Druck zwei mal die Durchla‐ deeinheit -4-.
Page 319: Removing And Installing Centre Armrest
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ General body repairs, interior - Edition 12.2009 Removing and installing centre armrest 2.8.1 Removing – Fold open centre armrest -1- to / 3 position. – Remove cover -2-.

This manual is also suitable for:

Golf variant 2010 Jetta 2005

Volkswagen Golf Variant 2007 Workshop Manual

Interior Equipment

Passenger Protection

Trim, Insulation

Seat Frames

Seat - Padding, Covers

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Summary of Contents for Volkswagen Golf Variant 2007