5.4
Removing and installing gearbox housing and shift mechanism
1 - Countersunk bolt, 25 Nm
2 - Flange shaft with compres‐
sion spring
❑ Removing and installing
⇒ page 184
❑ Assembling
⇒ page 193
3 - Torx socket head bolt, 25
Nm
❑ For reverse shaft sup‐
port
❑ Self-locking
❑ Always renew
4 - Torx socket head bolt, 30
Nm
❑ For reverse shaft sup‐
port
❑ Self-locking
❑ Always renew
5 - O-ring
❑ Always renew
6 - Pivot pin
7 - Bolt, 25 Nm
8 - Bolt, 25 Nm
9 - Cover plate
10 - Multi-point socket head
bolt 25 Nm
❑ For reverse shaft sup‐
port
❑ Always renew
11 - Gearbox housing
❑ Pull off together with 5th and 6th gears
❑ Repairing
⇒ page 132
12 - Clutch housing
❑ Repairing
⇒ page 132
13 - Hexagon bolt, 25 Nm and turn 90° further
❑ Always renew
14 - Selector shaft with selector shaft cover
(Selector unit)
❑ Repairing
⇒ page 142
15 - Multi-point socket head bolt 25 Nm
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤
6-speed manual gearbox 02S - Edition 07.2009
⇒ page 115
.
.
.
.
5. Dismantling and assembling gearbox
107