Danfoss vlt fcd 302 Manuals

Danfoss vlt fcd 302 Design Manual (93 pages)

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
2
1 Introduction

6
- How to Read the Design Guide
  6
- Definitions
  6
- Symbols
  9
- Safety Precautions
  9
- Software Version
  10
- CE Labelling
  10
- Conformity
  10
- What Is Covered
  10
- Compliance with EMC Directive 2004/108/EC
  11
- Conformity
  11
- Disposal
  11
2 Product Overview

12
- Control
  12
- Control Principle
  12
- Internal Current Control in VVC Plus Mode
  13
- Emc
  15
- General Aspects of EMC Emissions
  15
- EMC Test Results
  15
- Emission Requirements
  16
- Immunity Requirements
  16
- Reference Handling
  18
- Reference Limits
  19
- Scaling of Preset References and Bus References
  20
- Scaling of Analog and Pulse References and Feedback
  20
- Dead Band Around Zero
  21
- Galvanic Isolation (PELV)
  25
- PELV - Protective Extra Low Voltage
  25
- Mechanical Brake
  26
- Hoist Mechanical Brake
  26
- Brake Resistor Cabling
  26
- Brake Functions
  26
- Mechanical Holding Brake
  26
- Dynamic Braking
  27
- Selection of Brake Resistor
  27
- Control with Brake Function
  28
3 System Integration

29
- Introduction
  29
- Mounting
  29
- Hygienic Installation
  29
- Input: Mains-Side Dynamics
  30
- Connections
  30
- Cables General
  30
- Connection to Mains and Earthing
  30
- Relay Connection
  31
- Fuses and Circuit Breakers
  31
- Fuses
  31
- Recommendations
  31
- CE Compliance
  32
- UL Compliance
  32
- Output: Motor-Side Dynamics
  32
- Motor Connection
  32
- Mains Disconnectors
  33
- Additional Motor Information
  34
- Motor Cable
  34
- Motor Thermal Protection
  34
- Parallel Connection of Motors
  34
- Motor Insulation
  34
- Motor Bearing Currents
  35
- Extreme Running Conditions
  35
- Motor Thermal Protection
  36
- Drive/Options Selections
  36
- Control Cables and Terminals
  36
- Control Cable Routing
  36
- DIP Switches
  37
- Basic Wiring Example
  37
- Electrical Installation, Control Cables
  37
- Relay Output
  39
- Brake Resistors
  39
- Brake Resistors 10
  40
- Brake Resistor
  40
- Special Conditions
  40
- Manual Derating
  40
- Automatic Derating
  40
- Derating for Running at Low Speed
  40
- Emc
  41
- EMC-Correct Cables
  41
- Earthing of Screened Control Cables
  43
- RFI Switch
  43
- Mains Supply Interference/Harmonics
  44
- Effect of Harmonics in a Power Distribution System
  44
- Harmonic Limitation Standards and Requirements
  45
- Harmonic Mitigation
  45
- Harmonic Calculation
  45
- Final Test and Setup
  45
- High Voltage Test
  45
- Earthing
  45
- Safety Earth Connection
  46
- Final Setup Check
  46
- Ambient Conditions
  46
- Air Humidity
  46
- Aggressive Environments
  47
- Vibration and Shock
  47
- Acoustic Noise
  47
4 Application Examples

48

Danfoss vlt fcd 302 Operating Instructions Manual (84 pages)

Decentral Drive, frequency converter

Brand: Danfoss | Category: Media Converter | Size: 4 MB

Danfoss vlt fcd 302 Installation Manual (82 pages)

Brand: Danfoss | Category: DC Drives | Size: 2 MB

Table of Contents
3
1 Introduction

6
- Purpose of this Installation Guide
  6
- Trademarks
  6
- Additional Resources
  6
- Document Version
  6
- Product Overview
  6
  - Intended Use
    6
  - Unit Features
    7
  - Items Supplied
    8
  - Compatible Drive Series
    8
  - Front View
    8
  - Hardware and Software Requirements
    8
- Compliance and Certifications
  9
- Disposal
  9
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Responsibilities of Users of PDS(SR)
  10
- Protective Measures
  11
- Safety Precautions
  11
- Risk Assessment
  13
  - Validation of Performance Level
    13
3 Functions

14
- Safety Functions
  14
- Safe Torque off - STO
  14
- Specification of Safety Functions
  16
- Activation of Safety Functions
  16
- Activation of STO from Multiple Sources
  16
- Functional Proof Tests
  16
- PFD and PFH Definitions
  16
- Internal Faults
  16
- Inputs and Outputs
  17
  - Allowed Sensor Types on Digital Inputs
    17
  - Inputs
    17
  - Safe Option Monitoring (so Mon)
    17
  - Output
    17
  - Signal Filtering
    17
  - Stable Signal Time from Safe Outputs
    18
4 Installation

20
- Safety Instructions
  20
- Installation Overview
  20
- Installing the Option
  21
- Electrical Installation
  22
  - Cabling Requirements
    22
  - Connector Pin Assignment
    23
  - Wiring Procedures
    24
  - Installation Checklist
    26
5 Commissioning

27
- Before Commissioning
  27
- Commissioning Procedure
  27
- Power-Up/Self-Test
  28
- Commissioning in Online Mode
  28
- Commissioning Test
  32
  - Performing the Commissioning Test
    32
- Operation
  33
- Commissioning Setup Examples
  34
6 Configuring the Safety Option

35
- Profisafe Configuration
  35
  - Telegram Configuration
    35
  - Safety Functions Configuration
    36
  - Password Protection
    36
- Status over Fieldbus
  37
  - Safety Option Reset Via Control Word
    37
  - Safety Option Status
    38
- Reset Function
  41
  - Reset Input (DI2)
    41
- Configuring Profisafe with Siemens Step
  42
  - Configuring the Hardware
    42
    
    Watchdog Time
    45
- Configuring Profisafe with Siemens TIA Portal
  45
  - Configuring the Hardware
    45
  - Programming Safety Functions with Siemens Step 7 and TIA Portal
    47
7 Parameter Setup

48
- About Safety Parameters
  48
- Parameter Lists
  48
8 Application Examples

54
- Connecting Safe Digital Inputs
  54

Danfoss vlt fcd 302 Operating Manual (78 pages)

Brand: Danfoss | Category: DC Drives | Size: 5 MB

Table of Contents
3
1 Introduction

6
- Purpose of this Operating Guide
  6
- Additional Resources
  6
- Manual and Software Version
  6
- Product Overview
  6
  - Intended Use
    6
  - Exploded Views
    7
  - Block Diagram of the Drive
    10
- Type Approvals and Certifications
  10
2 Safety

12
- Safety Precautions
  12
3 Mechanical Installation

13
- Unpacking
  13
  - Items Supplied
    13
  - Storage
    13
- Installation Environment
  14
- Mounting
  14
  - Cooling
    14
  - Recommended Tools and Equipment
    14
  - Mounting
    15
    
    Mounting the Installation Box
    16
    
    Installing the Inverter Part
    17
4 Electrical Installation

18
- Safety Instructions
  18
- EMC-Compliant Installation
  18
- Grounding
  18
- Wiring Schematic
  20
- Location of Terminals
  22
- Terminal Types
  23
- Connecting the Motor
  24
  - Grounding Shielded Cable
    25
  - Connecting Several Motors
    26
- Connecting AC Mains
  27
  - Connecting the Drive to Mains
    27
- Motor and Mains Connection with Service Switch
  28
- Control Terminals
  28
  - Control Wiring
    28
  - Terminal Functions
    28
  - Brake Resistor
    29
  - Mechanical Brake
    30
  - Connection of Sensors/Actuators on M12 Sockets
    30
  - DIP Switches
    31
  - Safe Torque off (STO)
    31
  - RS485 Serial Communication
    32
    
    Connecting and Setting up RS485
    32
- Installation Checklist
  32
5 Commissioning

34
- Safety Instructions
  34
  - Before Applying Power
    34
- Applying Power
  34
- Local Control Panel Operation
  34
  - Local Control Panel
    34
  - LCP Layout
    35
  - Parameter Settings
    37
  - Uploading/Downloading Data To/From the LCP
    37
  - Changing Parameter Settings
    37
  - Restoring Default Settings
    38
    
    Recommended Initialization
    38
    
    Manual Initialization
    38
- Basic Operational Programming
  38
- Automatic Motor Adaptation (AMA)
  39
  - Running AMA
    40
- Local-Control Test
  40
- System Start-Up
  40
6 Maintenance, Diagnostics and Troubleshooting

41
- Maintenance and Service
  41
- Cleaning
  41
- Frontal Leds
  41
- Status Display
  42
- Status Message Definitions
  42
- Warning and Alarm Types
  45
- Warning and Alarm Displays
  45
- List of Warnings and Alarms
  46

Danfoss vlt fcd 302 Operating Manual (76 pages)

Brand: Danfoss | Category: Industrial Equipment | Size: 3 MB

Table of Contents
3
Introduction and Safety
7
Purpose of this Operating Guide
7
Additional Resources
7
Trademarks
7
Document and Software Version
7
Approvals
7
Type Approvals and Certifications
7
Declaration of Conformity
9
Safety Symbols
13
Qualified Personnel
13
General Safety Precautions
13
Overcurrent Protection
15
Disposal
15
Receiving the Drive
16
Verifying the Shipment and the Contents
16
Weight and Dimensions
17
Storage
18
Mechanical Installation
19
Recommended Tools and Equipment
19
Installation Environment
19
Cooling Requirements
19
Mounting the Drive
20
Installing the Inverter Part
21
Mounting the Installation Box
22
Electrical Installation
24
Wiring Diagram
24
Block Diagram of the Drive
25
EMC-Compliant Installation
26
Grounding
26
Terminals Overview
27
Terminal Locations
27
Terminal Types
28
Electrical Connections for Motors
29
Connecting the Motor
29
Grounding Shielded Cable
30
Connecting Several Motors
31
Mains and Drive Power Connections
32
Connecting AC Mains
32
Connecting the Drive to Mains
32
Motor and Mains Connection with Service Switch
33
Fuses and Circuit Breakers
33
Recommendations
33
Recommended Maximum Pre-Fuse Size 25 a
33
DC Voltage Levels
34
Controls and Options Installation
35
Control Wiring
35
Terminal Functions
35
Brake Resistor
36
Mechanical Brake
36
Connection of Sensors/Actuators on M12 Sockets
37
DIP Switches
37
Serial Communication
38
Introduction to RS485 Serial Communication
38
Connecting and Setting up RS485
38
Safe Torque off (STO)
38
Operating the Drive
40
Pre-Start Checklist
40
Applying Power to the Drive
41
Front Indicator Lights
41
Local Control Panel Operation
42
Overview of the LCP
42
Uploading and Downloading Data with the LCP
43
Changing Parameter Settings
43
Restoring Default Settings
43
Initialization
44
Recommended Initialization
44
Manual Initialization
44
Basic Operational Programming
44
Automatic Motor Adaptation (AMA)
45
Introduction to AMA
45
Running AMA
46
Local Control Test
46
System Start-Up
46
Warnings and Alarms
46
Introduction to Warnings and Alarms
46
Warning and Alarm Codes
47
Troubleshooting
47
Specifications
63
Electrical Data
63
Mains Supply (L1, L2, L3)
64
Motor Output and Motor Data
64

Danfoss vlt fcd 302 Design Manual (106 pages)

Brand: Danfoss | Category: DC Drives | Size: 18 MB

Table of Contents
3
Derating for Running at Low Speed
7
1 Introduction

8
- Input
  9
- Miscellaneous
  10
- Safety Precautions
  12
- CE Labeling
  13
- Compliance with EMC Directive 2004/1087EC
  14
2 Product Overview and Functions

15
- Ground Leakage Current
  16
- Control Principle
  17
- Control Structures
  18
- PID Control
  22
  - Tuning PID Speed Control
    24
  - Process PID Control
    25
  - Process Control Relevant Parameters
    26
  - Example of Process PID Control
    27
  - Programming Order
    28
  - Process Controller Optimization
    29
  - Ziegler Nichols Tuning Method
    30
  - DIP Switches
    31
  - Electrical Installation, Control Cables
    32
  - Relay Output
    33
- Handling of Reference
  34
- Brake Functions
  40
3 System Integration

57
- Electrical Input: Mains-Side Dynamics
  59
  - Fuses and Circuit Breakers
    60
  - Mains Disconnectors
    62
  - Parallel Connection of Motors
    63
  - Motor Thermal Protection
    64
- Final Test and Set-Up
  65
  - Final Set-Up Check
    66

Danfoss vlt fcd 302 Operating Manual (84 pages)

Brand: Danfoss | Category: DC Drives | Size: 4 MB

Table of Contents
3
1 Introduction

5
2 Installation

10
- Check List
  10
- Exploded View of the FCD 302
  11
- Mechanical Installation
  13
  - Recommended Tools and Equipment
    13
  - Mechanical Dimensions
    13
  - Cooling
    13
  - Mounting
    14
  - Hygienic Installation
    15
  - Cleaning
    15
  - Tightening Torques
    15
- Electrical Installation
  15
  - Requirements
    17
  - Location of Terminals
    19
  - Terminal Types
    20
  - Motor Connection
    20
  - Control Wiring
    21
  - AC Mains Input Connection
    22
  - Motor and Mains Connection with Service Switch
    22
  - Brake Resistor
    22
  - Mechanical Brake
    23
  - Connection of Sensors/Actuators on M12 Sockets
    23
  - Earth (Grounding) Requirements
    23
  - Grounding of Screened Control Cables
    26
  - DIP Switches
    27
  - Serial Communication
    27
  - Connection to PC
    27
  - Safe Stop
    28
3 Start up and Functional Testing

29
- Pre-Start
  29
  - Safety Inspection
    29
  - Start up Check List
    30
- Applying Power to the Frequency Converter
  31
- Quick Setup
  31
- Automatic Motor Adaptation
  32
- Local-Control Test
  32
- System Start up
  33
4 User Interface

34
- Local Control Panel
  34
  - LCP Layout
    34
  - Setting LCP Display Values
    34
  - Display Menu Keys
    35
  - Navigation Keys
    36
  - Operation Keys
    36
- Back up and Copying Parameter Settings
  36
  - Uploading Data to the LCP
    37
  - Downloading Data from the LCP
    37
- Restoring Default Settings
  37
  - Recommended Initialization
    37
  - Manual Initialization
    37

Danfoss vlt fcd 302 Operating Instructions Manual (81 pages)

Decentral Drive

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
4
1 Introduction

6
- Symbols
  6
- Safety
  6
- Purpose of the Manual
  6
- Additional Resources
  7
- Product Overview
  7
- Internal Frequency Converter Controller Functions
  7
- Type Code Description
  8
2 Installation

9
- Check List
  9
- Exploded View of the FCD 302
  10
- Mechanical Installation
  11
- Recommended Tools and Equipment
  11
- Mechanical Dimensions
  11
- Cooling
  12
- Mounting
  12
- Hygienic Installation
  13
- Cleaning
  13
- Tightening Torques
  14
- Electrical Installation
  14
- Requirements
  15
- Location of Terminals
  16
- Terminal Types
  17
- Motor Connection
  17
- Control Wiring
  18
- AC Mains Input Connection
  19
- Motor and Mains Connection with Service Switch
  19
- Brake Resistor
  20
- Mechanical Brake
  20
- Connection of Sensors/Actuators on M12 Sockets
  20
- Earth (Grounding) Requirements
  21
- Grounding Shielded Control Cables
  23
- DIP Switches
  23
- Serial Communication
  23
- Connection to PC
  24
- Safe Stop
  24
3 Start up and Functional Testing

27
- Pre-Start
  27
- Safety Inspection
  27
- Start up Check List
  27
- Applying Power to the Frequency Converter
  28
- Basic Operational Programming
  28
- Automatic Motor Adaptation
  29
- Local-Control Test
  29
- System Start up
  30
4 User Interface

31
- Local Control Panel
  31
- LCP Layout
  31
- Setting LCP Display Values
  32
- Display Menu Keys
  32
- Navigation Keys
  33
- Operation Keys
  33
- Back up and Copying Parameter Settings
  33
- Uploading Data to the LCP
  34
- Downloading Data from the LCP
  34
- Restoring Default Settings
  34
- Recommended Initialisation
  34
- Manual Initialisation
  34

Danfoss vlt fcd 302 Operating Instructions Manual (76 pages)

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
3
1 Safety

6
2 Introduction

8
- About this Manual
  8
- Technical Overview
  8
- Assumptions
  8
- Hardware
  8
- Background Knowledge
  8
- Available Literature
  8
- Abbreviations
  9
3 How to Install

10
- Installation
  10
  - How to Install Option in Frequency Converter
    10
  - The PROFINET Interface for the FCD 302
    11
  - Network
    11
  - PROFINET Cables
    12
  - Topology
    13
  - Recommended Design Rules
    16
  - EMC Precautions
    17
- Using the Hardware Switches
  17
- LED Behaviour
  18
4 PROFINET Parameters

20
- Settings Communication Parameters
  20
- Ethernet Link Parameters
  21
5 How to Configure the System

22
- Configure the PROFINET Network
  22
- Configure the Controller
  22
  - GSD File
    22
- Configure the Frequency Converter
  25
  - VLT Parameters
    25
6 How to Control the Frequency Converter

26
- PPO Types
  26
- PCV Parameter Access
  28
- Process Data
  31
- Control Profile
  33
- Profidrive Control Profile
  33
- Danfoss FC Control Profile
  37
7 PROFINET Acyclic Communication

40
- Features of an IO Controller System
  40
- Features of an IO-Supervisor System
  40
- Addressing Scheme
  40
- Acyclic Read/Write Request Sequence
  41
- Data Structure in the Acyclic Telegrams
  41
- Header
  42
- Parameter Block
  42
- Data Block
  42
8 Parameters

44

Danfoss vlt fcd 302 Operating Manual (64 pages)

Brand: Danfoss | Category: DC Drives | Size: 3 MB

Table of Contents
3
1 Introduction

5
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Safety Precautions
  10
3 Mechanical Installation

12
- Unpacking
  12
  - Items Supplied
    12
  - Product Identification
    12
- Mounting
  12
4 Electrical Installation

15
- Safety Instructions
  15
- EMC-Compliant Installation
  15
- Grounding
  15
- Wiring Schematic
  18
- Location of Terminals
  20
- Terminal Types
  21
- Motor Connection
  22
  - Connecting Several Motors
    22
- AC Mains Connection
  23
- Motor and Mains Connection with Service Switch
  23
- Control Wiring
  23
- Brake Resistor
  24
- Mechanical Brake
  24
- Connection of Sensors/Actuators on M12 Sockets
  25
- DIP Switches
  25
- RS485 Serial Communication
  25
- Safe Torque off (STO)
  26
- Installation Check List
  26
5 Commissioning

28
- Danfoss A/S © 11/2016 All Rights Reserved
  28
  - Applying Power
    28
  - Local Control Panel Operation
    28
    
    Graphic Local Control Panel Layout
    29
  - Basic Programming
    30
  - System Start-Up
    31
    
    Local Control Test
    31
  - Operation
    32
    
    Uploading/Downloading Data To/From the LCP
    32
    
    Changing Parameter Settings
    32
    
    Restoring Default Settings
    32
6 Maintenance, Diagnostics, and Troubleshooting

33
- Introduction
  33
- Maintenance and Service
  33
  - Cleaning
    33
- Frontal Leds
  33
- Status Messages
  34
- Warning and Alarm Types
  36
- List of Warnings and Alarms
  36

Danfoss vlt fcd 302 Programming Manual (60 pages)

Brand: Danfoss | Category: Controller | Size: 2 MB

Table of Contents
3
1 Introduction

5
2 Safety

8
- Safety Symbols
  8
- Qualified Personnel
  8
- Safety Precautions
  8
3 Configuration

10
- Configure the PROFIBUS Network
  10
- Configure the Master
  11
  - GSD File
    11
- Configure the Frequency Converter
  13
  - Frequency Converter Parameters
    13
  - Leds
    13
4 Control

15
- PPO Types
  15
- Process Data
  16
- Control Profile
  18
- Profidrive Control Profile
  18
- Danfoss FC Control Profile
  22
  - Control Word According to FC Profile (CTW)
    22
  - Status Word According to FC Profile (STW)
    23
- Synchronise and Freeze
  24
  - Sync/Unsync
    24
  - Freeze/Unfreeze
    24
5 Parameter Access

25
6 Parameters

35
7 Application Examples

45

Danfoss vlt fcd 302 Installation Manual (56 pages)

Decentral Drive

Brand: Danfoss | Category: Servo Drives | Size: 5 MB

Danfoss vlt fcd 302 Operating Manual (26 pages)

Safe Torque Off

Brand: Danfoss | Category: DC Drives | Size: 0 MB

Danfoss vlt fcd 302 Installation Manual (48 pages)

Safe Torque Off

Brand: Danfoss | Category: DC Drives | Size: 1 MB

Danfoss vlt fcd 302 Operating Manual (16 pages)

Safe Torque Of, Frequency Converters

Brand: Danfoss | Category: Media Converter | Size: 1 MB

Danfoss vlt fcd 302 Installation Manual (36 pages)

Brand: Danfoss | Category: DC Drives | Size: 1 MB

Danfoss vlt fcd 302 Installation Manual (10 pages)

Installation Box

Brand: Danfoss | Category: Enclosure | Size: 0 MB

Danfoss vlt fcd 302 Manuals

Table of Contents

1 Introduction

2 Product Overview

3 System Integration

4 Application Examples

Table of Contents

Operating Instructions

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

5 Programming

6 Status Indication

7 Troubleshooting

Table of Contents

1 Introduction

2 Safety

3 Functions

4 Installation

5 Commissioning

6 Configuring the Safety Option

7 Parameter Setup

8 Application Examples

Table of Contents

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Commissioning

6 Maintenance, Diagnostics and Troubleshooting

Table of Contents

Table of Contents

1 Introduction

2 Product Overview and Functions

3 System Integration

Table of Contents

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

Table of Contents

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

Table of Contents

1 Safety

2 Introduction

3 How to Install

4 PROFINET Parameters

5 How to Configure the System

6 How to Control the Frequency Converter

7 PROFINET Acyclic Communication

8 Parameters

Table of Contents

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Commissioning

6 Maintenance, Diagnostics, and Troubleshooting

Table of Contents

1 Introduction

2 Safety

3 Configuration

4 Control

5 Parameter Access

6 Parameters

7 Application Examples

Table of Contents

Table of Contents

1 Introduction

2 Safety

3 Installation

4 Commissioning

5 Application Examples

Table of Contents

Table of Contents

1 Introduction