Danfoss vlt fcd 302 Manuals

Danfoss vlt fcd 302 Design Manual (93 pages)

Brand: Danfoss | Category: DC Drives | Size: 3.77 MB

Table of Contents
2
1 Introduction

6
- How to Read the Design Guide
  6
- Definitions
  6
- Symbols
  9
- Safety Precautions
  9
- Software Version
  10
- CE Labelling
  10
- Conformity
  10
- What Is Covered
  10
- Compliance with EMC Directive 2004/108/EC
  11
- Conformity
  11
- Disposal
  11
2 Product Overview

12
- Control
  12
- Control Principle
  12
- Internal Current Control in VVC Plus Mode
  13
- Emc
  15
- General Aspects of EMC Emissions
  15
- EMC Test Results
  15
- Emission Requirements
  16
- Immunity Requirements
  16
- Reference Handling
  18
- Reference Limits
  19
- Scaling of Preset References and Bus References
  20
- Scaling of Analog and Pulse References and Feedback
  20
- Dead Band Around Zero
  21
- Galvanic Isolation (PELV)
  25
- PELV - Protective Extra Low Voltage
  25
- Mechanical Brake
  26
- Hoist Mechanical Brake
  26
- Brake Resistor Cabling
  26
- Brake Functions
  26
- Mechanical Holding Brake
  26
- Dynamic Braking
  27
- Selection of Brake Resistor
  27
- Control with Brake Function
  28
3 System Integration

29
- Introduction
  29
- Mounting
  29
- Hygienic Installation
  29
- Input: Mains-Side Dynamics
  30
- Connections
  30
- Cables General
  30
- Connection to Mains and Earthing
  30
- Relay Connection
  31
- Fuses and Circuit Breakers
  31
- Fuses
  31
- Recommendations
  31
- CE Compliance
  32
- UL Compliance
  32
- Output: Motor-Side Dynamics
  32
- Motor Connection
  32
- Mains Disconnectors
  33
- Additional Motor Information
  34
- Motor Cable
  34
- Motor Thermal Protection
  34
- Parallel Connection of Motors
  34
- Motor Insulation
  34
- Motor Bearing Currents
  35
- Extreme Running Conditions
  35
- Motor Thermal Protection
  36
- Drive/Options Selections
  36
- Control Cables and Terminals
  36
- Control Cable Routing
  36
- DIP Switches
  37
- Basic Wiring Example
  37
- Electrical Installation, Control Cables
  37
- Relay Output
  39
- Brake Resistors
  39
- Brake Resistors 10
  40
- Brake Resistor
  40
- Special Conditions
  40
- Manual Derating
  40
- Automatic Derating
  40
- Derating for Running at Low Speed
  40
- Emc
  41
- EMC-Correct Cables
  41
- Earthing of Screened Control Cables
  43
- RFI Switch
  43
- Mains Supply Interference/Harmonics
  44
- Effect of Harmonics in a Power Distribution System
  44
- Harmonic Limitation Standards and Requirements
  45
- Harmonic Mitigation
  45
- Harmonic Calculation
  45
- Final Test and Setup
  45
- High Voltage Test
  45
- Earthing
  45
- Safety Earth Connection
  46
- Final Setup Check
  46
- Ambient Conditions
  46
- Air Humidity
  46
- Aggressive Environments
  47
- Vibration and Shock
  47
- Acoustic Noise
  47
4 Application Examples

48
5 Type Code and Selection Guide

75
- Type Code Description
  75
- Drive Configurator
  76
- Ordering Numbers
  77
- Ordering Numbers: Accessories
  77
- Ordering Numbers: Spare Parts
  77
- Options and Accessories
  78
- Fieldbus Options
  78
- Encoder Option MCB 102
  78
- Resolver Option MCB 103
  79

Danfoss vlt fcd 302 Operating Instructions Manual (84 pages)

Decentral Drive, frequency converter

Brand: Danfoss | Category: Media Converter | Size: 4.28 MB

Danfoss vlt fcd 302 Installation Manual (82 pages)

Brand: Danfoss | Category: DC Drives | Size: 2.94 MB

Table of Contents
3
1 Introduction

6
- Purpose of this Installation Guide
  6
- Trademarks
  6
- Additional Resources
  6
- Document Version
  6
- Product Overview
  6
  - Intended Use
    6
  - Unit Features
    7
  - Items Supplied
    8
  - Compatible Drive Series
    8
  - Front View
    8
  - Hardware and Software Requirements
    8
- Compliance and Certifications
  9
- Disposal
  9
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Responsibilities of Users of PDS(SR)
  10
- Protective Measures
  11
- Safety Precautions
  11
- Risk Assessment
  13
  - Validation of Performance Level
    13
3 Functions

14
- Safety Functions
  14
- Safe Torque off - STO
  14
- Specification of Safety Functions
  16
- Activation of Safety Functions
  16
- Activation of STO from Multiple Sources
  16
- Functional Proof Tests
  16
- PFD and PFH Definitions
  16
- Internal Faults
  16
- Inputs and Outputs
  17
  - Allowed Sensor Types on Digital Inputs
    17
  - Inputs
    17
  - Safe Option Monitoring (so Mon)
    17
  - Output
    17
  - Signal Filtering
    17
  - Stable Signal Time from Safe Outputs
    18
4 Installation

20
- Safety Instructions
  20
- Installation Overview
  20
- Installing the Option
  21
- Electrical Installation
  22
  - Cabling Requirements
    22
  - Connector Pin Assignment
    23
  - Wiring Procedures
    24
  - Installation Checklist
    26
5 Commissioning

27
- Before Commissioning
  27
- Commissioning Procedure
  27
- Power-Up/Self-Test
  28
- Commissioning in Online Mode
  28
- Commissioning Test
  32
  - Performing the Commissioning Test
    32
- Operation
  33
- Commissioning Setup Examples
  34
6 Configuring the Safety Option

35
- Profisafe Configuration
  35
  - Telegram Configuration
    35
  - Safety Functions Configuration
    36
  - Password Protection
    36
- Status over Fieldbus
  37
  - Safety Option Reset Via Control Word
    37
  - Safety Option Status
    38
- Reset Function
  41
  - Reset Input (DI2)
    41
- Configuring Profisafe with Siemens Step
  42
  - Configuring the Hardware
    42
    
    Watchdog Time
    45
- Configuring Profisafe with Siemens TIA Portal
  45
  - Configuring the Hardware
    45
  - Programming Safety Functions with Siemens Step 7 and TIA Portal
    47
7 Parameter Setup

48
- About Safety Parameters
  48
- Parameter Lists
  48
8 Application Examples

54
- Connecting Safe Digital Inputs
  54
9 Maintenance, Diagnostics, and Troubleshooting

57
- Maintenance and Service
  57
  - Yearly Test
    57
- Repair and Troubleshooting
  58
- Error Conditions
  61
  - Error Descriptions
    61
- LCP Messages
  68
  - LCP Status Messages
    69
10 Specifications

72
- Consumption
  72
- Inputs
  72
  - Digital Inputs
    72
- Output
  72
  - Digital Output (Safe Output)
    72
  - Supply Output
    72
- Other Specifications
  73
  - Connector Cable Dimensions
    73
  - Reset Characteristics
    73
  - Response Time
    73
  - Safety Characteristic Data
    73

Danfoss vlt fcd 302 Operating Manual (78 pages)

Brand: Danfoss | Category: DC Drives | Size: 5.72 MB

Table of Contents
3
1 Introduction

6
- Purpose of this Operating Guide
  6
- Additional Resources
  6
- Manual and Software Version
  6
- Product Overview
  6
  - Intended Use
    6
  - Exploded Views
    7
  - Block Diagram of the Drive
    10
- Type Approvals and Certifications
  10
2 Safety

12
- Safety Precautions
  12
3 Mechanical Installation

13
- Unpacking
  13
  - Items Supplied
    13
  - Storage
    13
- Installation Environment
  14
- Mounting
  14
  - Cooling
    14
  - Recommended Tools and Equipment
    14
  - Mounting
    15
    
    Mounting the Installation Box
    16
    
    Installing the Inverter Part
    17
4 Electrical Installation

18
- Safety Instructions
  18
- EMC-Compliant Installation
  18
- Grounding
  18
- Wiring Schematic
  20
- Location of Terminals
  22
- Terminal Types
  23
- Connecting the Motor
  24
  - Grounding Shielded Cable
    25
  - Connecting Several Motors
    26
- Connecting AC Mains
  27
  - Connecting the Drive to Mains
    27
- Motor and Mains Connection with Service Switch
  28
- Control Terminals
  28
  - Control Wiring
    28
  - Terminal Functions
    28
  - Brake Resistor
    29
  - Mechanical Brake
    30
  - Connection of Sensors/Actuators on M12 Sockets
    30
  - DIP Switches
    31
  - Safe Torque off (STO)
    31
  - RS485 Serial Communication
    32
    
    Connecting and Setting up RS485
    32
- Installation Checklist
  32
5 Commissioning

34
- Safety Instructions
  34
  - Before Applying Power
    34
- Applying Power
  34
- Local Control Panel Operation
  34
  - Local Control Panel
    34
  - LCP Layout
    35
  - Parameter Settings
    37
  - Uploading/Downloading Data To/From the LCP
    37
  - Changing Parameter Settings
    37
  - Restoring Default Settings
    38
    
    Recommended Initialization
    38
    
    Manual Initialization
    38
- Basic Operational Programming
  38
- Automatic Motor Adaptation (AMA)
  39
  - Running AMA
    40
- Local-Control Test
  40
- System Start-Up
  40
6 Maintenance, Diagnostics and Troubleshooting

41
- Maintenance and Service
  41
- Cleaning
  41
- Frontal Leds
  41
- Status Display
  42
- Status Message Definitions
  42
- Warning and Alarm Types
  45
- Warning and Alarm Displays
  45
- List of Warnings and Alarms
  46
7 Specifications

59
- Electrical Data
  59
- Mains Supply (L1, L2, L3)
  60
- Motor Output and Motor Data
  60
  - Motor Output (U, V, W)
    60
  - Torque Characteristics
    60
- Ambient Conditions
  61
  - Environment
    61
- Cable Lengths and Cross-Sections
  61
- Control Input/Output and Control Data
  62
  - Digital Inputs
    62
  - STO Terminal 37 (Terminal 37 Is Fixed PNP Logic)
    62
  - Analog Inputs
    62
  - Pulse/Encoder Inputs
    63
  - Digital Outputs
    63
  - Analog Output
    64
  - Control Card, 24 V DC Output
    64
  - Control Card, +10 V DC Output
    64
  - Control Card, RS485 Serial Communication
    64
  - Control Card, USB Serial Communication
    64
  - Relay Outputs
    64
  - Control Card Performance
    65
  - Control Characteristics
    65
- Fuses and Circuit Breakers
  65
  - Recommendations
    65
  - Recommended Maximum Pre-Fuse Size 25 a
    66
- Mechanical Dimensions
  67

Danfoss vlt fcd 302 Design Manual (106 pages)

Brand: Danfoss | Category: DC Drives | Size: 18.43 MB

Table of Contents
3
Derating for Running at Low Speed
7
1 Introduction

8
- Input
  9
- Miscellaneous
  10
- Safety Precautions
  12
- CE Labeling
  13
- Compliance with EMC Directive 2004/1087EC
  14
2 Product Overview and Functions

15
- Ground Leakage Current
  16
- Control Principle
  17
- Control Structures
  18
- PID Control
  22
  - Tuning PID Speed Control
    24
  - Process PID Control
    25
  - Process Control Relevant Parameters
    26
  - Example of Process PID Control
    27
  - Programming Order
    28
  - Process Controller Optimization
    29
  - Ziegler Nichols Tuning Method
    30
  - DIP Switches
    31
  - Electrical Installation, Control Cables
    32
  - Relay Output
    33
- Handling of Reference
  34
- Brake Functions
  40
3 System Integration

57
- Electrical Input: Mains-Side Dynamics
  59
  - Fuses and Circuit Breakers
    60
  - Mains Disconnectors
    62
  - Parallel Connection of Motors
    63
  - Motor Thermal Protection
    64
- Final Test and Set-Up
  65
  - Final Set-Up Check
    66
4 Application Examples

67
- Current Analog Speed Reference
  68
- Start/Stop Applications
  69
- Encoder
  75
- Smart Logic Control
  76

Danfoss vlt fcd 302 Operating Manual (84 pages)

Brand: Danfoss | Category: DC Drives | Size: 4.37 MB

Table of Contents
3
1 Introduction

5
2 Installation

10
- Check List
  10
- Exploded View of the FCD 302
  11
- Mechanical Installation
  13
  - Recommended Tools and Equipment
    13
  - Mechanical Dimensions
    13
  - Cooling
    13
  - Mounting
    14
  - Hygienic Installation
    15
  - Cleaning
    15
  - Tightening Torques
    15
- Electrical Installation
  15
  - Requirements
    17
  - Location of Terminals
    19
  - Terminal Types
    20
  - Motor Connection
    20
  - Control Wiring
    21
  - AC Mains Input Connection
    22
  - Motor and Mains Connection with Service Switch
    22
  - Brake Resistor
    22
  - Mechanical Brake
    23
  - Connection of Sensors/Actuators on M12 Sockets
    23
  - Earth (Grounding) Requirements
    23
  - Grounding of Screened Control Cables
    26
  - DIP Switches
    27
  - Serial Communication
    27
  - Connection to PC
    27
  - Safe Stop
    28
3 Start up and Functional Testing

29
- Pre-Start
  29
  - Safety Inspection
    29
  - Start up Check List
    30
- Applying Power to the Frequency Converter
  31
- Quick Setup
  31
- Automatic Motor Adaptation
  32
- Local-Control Test
  32
- System Start up
  33
4 User Interface

34
- Local Control Panel
  34
  - LCP Layout
    34
  - Setting LCP Display Values
    34
  - Display Menu Keys
    35
  - Navigation Keys
    36
  - Operation Keys
    36
- Back up and Copying Parameter Settings
  36
  - Uploading Data to the LCP
    37
  - Downloading Data from the LCP
    37
- Restoring Default Settings
  37
  - Recommended Initialization
    37
  - Manual Initialization
    37
5 Programming

38
- Introduction
  38
- Quick Setup
  38
- Parameter Lists
  42
- Remote Programming with MCT 10 Set-Up Software
  61
6 Status Indication

62
- Frontal Leds
  62
- Status Display
  62
- Status Message Definitions
  63
7 Troubleshooting

65
- Warnings/Alarm Messages
  65

Danfoss vlt fcd 302 Operating Instructions Manual (81 pages)

Decentral Drive

Brand: Danfoss | Category: DC Drives | Size: 3.71 MB

Table of Contents
4
1 Introduction

6
- Symbols
  6
- Safety
  6
- Purpose of the Manual
  6
- Additional Resources
  7
- Product Overview
  7
- Internal Frequency Converter Controller Functions
  7
- Type Code Description
  8
2 Installation

9
- Check List
  9
- Exploded View of the FCD 302
  10
- Mechanical Installation
  11
- Recommended Tools and Equipment
  11
- Mechanical Dimensions
  11
- Cooling
  12
- Mounting
  12
- Hygienic Installation
  13
- Cleaning
  13
- Tightening Torques
  14
- Electrical Installation
  14
- Requirements
  15
- Location of Terminals
  16
- Terminal Types
  17
- Motor Connection
  17
- Control Wiring
  18
- AC Mains Input Connection
  19
- Motor and Mains Connection with Service Switch
  19
- Brake Resistor
  20
- Mechanical Brake
  20
- Connection of Sensors/Actuators on M12 Sockets
  20
- Earth (Grounding) Requirements
  21
- Grounding Shielded Control Cables
  23
- DIP Switches
  23
- Serial Communication
  23
- Connection to PC
  24
- Safe Stop
  24
3 Start up and Functional Testing

27
- Pre-Start
  27
- Safety Inspection
  27
- Start up Check List
  27
- Applying Power to the Frequency Converter
  28
- Basic Operational Programming
  28
- Automatic Motor Adaptation
  29
- Local-Control Test
  29
- System Start up
  30
4 User Interface

31
- Local Control Panel
  31
- LCP Layout
  31
- Setting LCP Display Values
  32
- Display Menu Keys
  32
- Navigation Keys
  33
- Operation Keys
  33
- Back up and Copying Parameter Settings
  33
- Uploading Data to the LCP
  34
- Downloading Data from the LCP
  34
- Restoring Default Settings
  34
- Recommended Initialisation
  34
- Manual Initialisation
  34
5 Programming

35
- Introduction
  35
- Quick Setup
  35
- Parameter Lists
  38
- Remote Programming with MCT 10 Set-Up Software
  62
6 Status Indication

63
- Frontal Leds
  63
- Status Display
  63
- Status Message Definitions Table
  63

Danfoss vlt fcd 302 Operating Instructions Manual (76 pages)

Brand: Danfoss | Category: DC Drives | Size: 3.27 MB

Table of Contents
3
1 Safety

6
2 Introduction

8
- About this Manual
  8
- Technical Overview
  8
- Assumptions
  8
- Hardware
  8
- Background Knowledge
  8
- Available Literature
  8
- Abbreviations
  9
3 How to Install

10
- Installation
  10
  - How to Install Option in Frequency Converter
    10
  - The PROFINET Interface for the FCD 302
    11
  - Network
    11
  - PROFINET Cables
    12
  - Topology
    13
  - Recommended Design Rules
    16
  - EMC Precautions
    17
- Using the Hardware Switches
  17
- LED Behaviour
  18
4 PROFINET Parameters

20
- Settings Communication Parameters
  20
- Ethernet Link Parameters
  21
5 How to Configure the System

22
- Configure the PROFINET Network
  22
- Configure the Controller
  22
  - GSD File
    22
- Configure the Frequency Converter
  25
  - VLT Parameters
    25
6 How to Control the Frequency Converter

26
- PPO Types
  26
- PCV Parameter Access
  28
- Process Data
  31
- Control Profile
  33
- Profidrive Control Profile
  33
- Danfoss FC Control Profile
  37
7 PROFINET Acyclic Communication

40
- Features of an IO Controller System
  40
- Features of an IO-Supervisor System
  40
- Addressing Scheme
  40
- Acyclic Read/Write Request Sequence
  41
- Data Structure in the Acyclic Telegrams
  41
- Header
  42
- Parameter Block
  42
- Data Block
  42
8 Parameters

44
9 Application Examples

60
10 Troubleshooting

65

Danfoss vlt fcd 302 Operating Manual (64 pages)

Brand: Danfoss | Category: DC Drives | Size: 3.95 MB

Table of Contents
3
1 Introduction

5
2 Safety

10
- Safety Symbols
  10
- Qualified Personnel
  10
- Safety Precautions
  10
3 Mechanical Installation

12
- Unpacking
  12
  - Items Supplied
    12
  - Product Identification
    12
- Mounting
  12
4 Electrical Installation

15
- Safety Instructions
  15
- EMC-Compliant Installation
  15
- Grounding
  15
- Wiring Schematic
  18
- Location of Terminals
  20
- Terminal Types
  21
- Motor Connection
  22
  - Connecting Several Motors
    22
- AC Mains Connection
  23
- Motor and Mains Connection with Service Switch
  23
- Control Wiring
  23
- Brake Resistor
  24
- Mechanical Brake
  24
- Connection of Sensors/Actuators on M12 Sockets
  25
- DIP Switches
  25
- RS485 Serial Communication
  25
- Safe Torque off (STO)
  26
- Installation Check List
  26
5 Commissioning

28
- Danfoss A/S © 11/2016 All Rights Reserved
  28
  - Applying Power
    28
  - Local Control Panel Operation
    28
    
    Graphic Local Control Panel Layout
    29
  - Basic Programming
    30
  - System Start-Up
    31
    
    Local Control Test
    31
  - Operation
    32
    
    Uploading/Downloading Data To/From the LCP
    32
    
    Changing Parameter Settings
    32
    
    Restoring Default Settings
    32
6 Maintenance, Diagnostics, and Troubleshooting

33
- Introduction
  33
- Maintenance and Service
  33
  - Cleaning
    33
- Frontal Leds
  33
- Status Messages
  34
- Warning and Alarm Types
  36
- List of Warnings and Alarms
  36
7 Specifications

45
- Electrical Data
  45
- Mains Supply
  46
- Motor Output and Motor Data
  46
- Ambient Conditions
  47
- Cable Specifications
  47
- Control Input/Output and Control Data
  47
- Fuses and Circuit Breakers
  51

Danfoss vlt fcd 302 Programming Manual (60 pages)

Brand: Danfoss | Category: Controller | Size: 2.59 MB

Table of Contents
3
1 Introduction

5
2 Safety

8
- Safety Symbols
  8
- Qualified Personnel
  8
- Safety Precautions
  8
3 Configuration

10
- Configure the PROFIBUS Network
  10
- Configure the Master
  11
  - GSD File
    11
- Configure the Frequency Converter
  13
  - Frequency Converter Parameters
    13
  - Leds
    13
4 Control

15
- PPO Types
  15
- Process Data
  16
- Control Profile
  18
- Profidrive Control Profile
  18
- Danfoss FC Control Profile
  22
  - Control Word According to FC Profile (CTW)
    22
  - Status Word According to FC Profile (STW)
    23
- Synchronise and Freeze
  24
  - Sync/Unsync
    24
  - Freeze/Unfreeze
    24
5 Parameter Access

25
6 Parameters

35
7 Application Examples

45

Danfoss vlt fcd 302 Operating Manual (26 pages)

Safe Torque Off

Brand: Danfoss | Category: DC Drives | Size: 0.58 MB

Danfoss vlt fcd 302 Installation Manual (48 pages)

Safe Torque Off

Brand: Danfoss | Category: DC Drives | Size: 1.78 MB

Danfoss vlt fcd 302 Operating Manual (16 pages)

Safe Torque Of, Frequency Converters

Brand: Danfoss | Category: Media Converter | Size: 1.15 MB

Danfoss vlt fcd 302 Installation Manual (36 pages)

Brand: Danfoss | Category: DC Drives | Size: 1.25 MB

Danfoss vlt fcd 302 Manuals

Table of Contents

1 Introduction

2 Product Overview

3 System Integration

4 Application Examples

5 Type Code and Selection Guide

Table of Contents

Operating Instructions

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

5 Programming

6 Status Indication

7 Troubleshooting

No. Description

8 Specifications

Index

Table of Contents

1 Introduction

2 Safety

3 Functions

4 Installation

5 Commissioning

6 Configuring the Safety Option

7 Parameter Setup

8 Application Examples

9 Maintenance, Diagnostics, and Troubleshooting

10 Specifications

Table of Contents

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Commissioning

6 Maintenance, Diagnostics and Troubleshooting

7 Specifications

Table of Contents

1 Introduction

2 Product Overview and Functions

3 System Integration

4 Application Examples

Table of Contents

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

5 Programming

6 Status Indication

7 Troubleshooting

Table of Contents

1 Introduction

2 Installation

3 Start up and Functional Testing

4 User Interface

5 Programming

6 Status Indication

Table of Contents

1 Safety

2 Introduction

3 How to Install

4 PROFINET Parameters

5 How to Configure the System

6 How to Control the Frequency Converter

7 PROFINET Acyclic Communication

8 Parameters

9 Application Examples

10 Troubleshooting

Table of Contents

1 Introduction

2 Safety

3 Mechanical Installation

4 Electrical Installation

5 Commissioning

6 Maintenance, Diagnostics, and Troubleshooting

7 Specifications

Table of Contents

1 Introduction

2 Safety