Poor Brake Performance; Pedal Vibration; Caliper Overheats (Brakes Drag); Brakes Lock - Polaris RZR XP Service Manual

DIAGNOSTIC

POOR BRAKE PERFORMANCE

• Air in system
• Water in system (brake fluid contaminated)
• Caliper or disc misaligned
• Caliper dirty or damaged
• Brake line damaged or lining ruptured
• Worn disc and/or friction pads
• Incorrectly adjusted stationary pad
• Worn or damaged master cylinder or components
• Damaged break pad noise insulator
• Brake pads dragging
• Brake caliper dragging

PEDAL VIBRATION

• Disc damaged
• Disc worn (runout or thickness variance exceeds service limit)

CALIPER OVERHEATS (BRAKES DRAG)

• Compensating port plugged
• Pad clearance set incorrectly
• Parking brake lever incorrectly adjusted (INT'L Model)
• Brake pedal binding or unable to return fully
• Parking brake left on (INT'L Model)
• Residue build up under caliper seals
• Operator riding brakes

BRAKES LOCK

• Alignment of caliper to disc 10
• Caliper pistons sticking
• Improper assembly of brake system components
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
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