Front Brakes; Front Caliper / Pad Removal - Polaris RZR 900 2017 Service Manual

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FRONT BRAKES

1. Elevate and support front of vehicle.

Use care when supporting vehicle so that it does not tip

or fall. Severe injury may occur if machine tips or falls.

2. Remove the wheel nuts and front wheel.

3. Loosen the pad adjuster screw 2-3 turns

4. Remove the upper and lower caliper mounting bolts

and remove the caliper from the front hub.

When removing caliper, use care not to damage brake

line. Support caliper to avoid kinking or bending brake

9930588 R02 - 2017-2020 RZR 900 900/S 900/S4 1000/S 1000/S4 Service Manual

5. Push caliper piston into caliper bore slowly using a C-

clamp or locking pliers with pads installed.

Brake fluid will be forced through compensating port

into master cylinder fluid reservoir when piston is

pushed back into caliper. Remove excess fluid from

6. Push the mounting bracket inward and slip the outer

brake pad out between the bracket and caliper body.

7. Remove the inner pad from the bracket and caliper.

BRAKE SYSTEM

reservoir as required.

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