Transmission; Torque Specifications/Lubrication; Gear Shift Selector Removal; Transmission Removal - Polaris 2005 Sportsman MV7 Service Manual

TRANSMISSION

TRANSMISSION
INFORMATION
TORQUE SPECIFICATIONS
COMPONENT
Transmission Case Bolts
Oil Deflector Screws
Shift Cover Bolt
Bell Crank Nut
Trans. Drain Plug / Fill Plug
Trans. Mounting Bolts
Snorkel Lock Screw
LUBRICATION
Refer to maintenance section for transmission
lubricant type and capacity.
GEAR SELECTOR REMOVAL
1. Disconnect linkage rod from gear selector handle.
2. Remove two bolts attaching gear selector mount to
machine frame.
3. Lift gear selector out of mounting bracket and away
from frame.

TRANSMISSION REMOVAL

1. Remove seat, rear rack, rear cab, air box, and
exhaust system, and right footwell (if required for
access).
8.4
FT. LBS. NM
(IN.LBS.)
27--34 37--46
(16--30) 2--3.3
6--12 8--16
12--18 16--24
10--14 14--19
25 34.5
8--12 11--16
Transmission Mounting
Front
2. Disconnect transmission vent line.
3. Drain transmission lubricant.
4. Disconnect shift linkage rod end from transmission
bellcrank.
Linkage Rod
Transmission
Switch
5. Disconnect gear position switch harness.