Shift Selector Removal/Installation - Polaris 1999 Sportsman 400 Service Manual

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TRAN SMI SSION
~a
Place mark
~
I
J I
on
rod
------rlJ
A~""
·
283
12.
Once aga
in,
ro
tate the s
hift
rod
clockwise
one- half of
the
revo
lution
s
counted
in Step
I
I. The
shill rod
is
no
w
prop
erly
adj
usted
to the
midwa
y
point.
13. Sec
ure
the
shift
rod to preven
t
if
fro
m turn
ing.
A
lso
ho
ld
the
rod
end
so
it
is
para
lle
l
to the
mount-
ing
surface (Fig ure 145)
and
securely
tighten
the
jam
nut at ea
ch
end.
The
top
surface
of
the rod
ends
mus
t
be
para
llel
to eac
h
ot
her.
Bind
ing can
occur
i
f
the
rod
ends
arc
no
t straight.
C
hec
k
by
rotatin
g
the
contro
l
rod.
T
he
rod sho uld rotate fr ee ly 1/4
turn
wi
tho
ut bind
ing.
f4.
Repeat
S
teps
8-
13
for the high/reverse
shill
rod
on
the
shift
an
n
pivo t plate
(Fig ure
146).
S
hift
Selecto
r
Removal/
Installa tio n
I.
Remove the
fuel tonk
as
described in
C
hapter
Eig
ht.
2. Rem ove the
front
fender as
described in
Chapter
Fifteen.
3,
On 1996-
1998
model s,
perform
the followi
ng:
a. Remo
ve any
cable
ties sec
ur
ing
the
w
iring
_
harness
10
the fra
me
.
b.
Disconnect the
electrical
wires
from
the
ter-
mi
nal
board
located
o
n
the
frame
panel
adja-
ce
nt
to
the
steering
shaft.
c
.
No
te
the
routing
of
the wi
ring
harness
and
pult
it through
the gea
rsh ift selec
tor
side
of
the
frame.
5.
Note
the
o
rientati
on
o
f the
rod
ends
01
the
shill
lever as
fo ltows
:
a, High/rever
se
shift
rod (ou
tsid
e
rod)
is
mo
unted above the
bell
crank
(B.
Figure
141).
b.
Low range
shift
rod
(inside rod)
is mo
unt ed
be
low
the
belt cra
nk
(C,
Fig ure 141).
6. Rem
ove the nuts sec uring the shift
rods
10
the se-
lector
slides
(A,
Figure
147 ),
7. Rem
o
ve the
bol
ts
securing
the
shift
selector
(B,
Figure
147) to the
frame
mo
unt.
8. Lift the
s
hin
se
lec to r
o
ut
of the mount ing bracket
and
o
ut of
the
n-ame.
9_
Install
at ion
is
the reverse
of remov
al
while
not-
ing
the followi ng:
a
.
Insta
ll
new
mounting
bo lts
and
tigh ten them
secure
ly.
b. O
n
1996- 19 98 mod e ls. reconnect the
electri-
cal
wires
to the co
rrect
location
on
the ter
mi-
Ilal
board.

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