Disassembly - Triumph DAYTONA 675 Service Manual

Front Suspension
Front Fork

Disassembly

Warning
Before starting work, ensure the motorcycle is stabilised
and adequately supported. This will help prevent it from
falling and causing injury to the operator or damage to
the motorcycle.
Note:
• Before removing the forks, slacken the top
cap a little to allow easier removal during
strip-down.
• The procedure for the disassembly of
Daytona 675, Street Triple and
Street Triple R front forks is identical unless
otherwise stated.
• The fork seals can be renewed without
removal of the damping cylinder. Unless
removal of the damping cylinder is
necessary, omit items 16 and 17 of this
procedure.
1. Remove the forks (see page 13-6).
2. Daytona 675 and Street Triple R only: Note the
position of the spring preload adjuster relative to the
fork cap to ensure the setting is retained on re-
assembly. Turn the spring load adjuster until 7 rings
are shown on the adjuster.
1)
1
cdli
1. Preload adjuster marks
2. Compression/rebound adjuster
13.10
Service Manual - Daytona 675, Street Triple and Street Triple R
A
Warning
Do not change the fork adjustment settings. If they are
changed, this will change the handling of the motorcycle
from those which the rider is used to. Riding with
unfamiliar fork settings may cause unexpected handling
characteristics leading to loss of motorcycle control and
an accident.
3. Very gently clamp the fork in the soft jawed vice to
prevent it from turning, hold the outer tube, then
unscrew the top cap from the outer tube.
ccun
1. Fork
2. Soft jaws
3. Top cap
ACaution
Never tightly clamp the outer tube as this will cause the
tube to permanently distort. A distorted tube is not
serviceable and must be replaced.
Note:
• The top cap is not under spring tension and
will not spring upwards when the threads
disengage.
4. Holding the inner and outer tubes together, invert
the fork and pour out the fork oil into a suitable
container. Pump the damper rod to remove all the
oil.
5. Return the fork to the soft jawed vice.
3
111MP