Triumph DAYTONA 675 Service Manual page 381

Front Suspension
Installation
.
If the bar end weight assembly has been removed
from the handlebar, fit a new clip and install the
weight into the handlebar. Ensure the two locking
tangs on the clip engage fully into the holes in the
handlebar.
2. Refit the handlebars to the front forks. Do not tighten
the clamp bolts at this stage.
Refit the top yoke. Do not tighten the clamp bolts at
3.
this stage.
4. Refit the headstock top nut and tighten to 90 Nm.
5. Install the handlebar to top yoke fixings and tighten
to 5 Nm.
Tighten the top yoke clamp bolts to 26 Nm.
6.
7. Tighten the handlebar clamp bolts to 26 Nm.
8. If removed fit the left hand handlebar grip.
9. Position the clutch lever to the handlebar. Fit the
clamp ('UP arrow pointing upwards) and clamp
bolts.
10 Align the split line of the clutch lever with the punch
mark on the upper surface of the handlebar, then
tighten the clamp bolts, upper first, to 12 Nm.
11 Align the left hand switch cube to the handlebar and
secure with the screws. Tighten the screws to 3 Nm.
12 Slide the twist grip onto the right hand side of the
handlebar.
13 Reconnect the inner throttle cables as noted during
removal. Ensure that the positions of the opening
and closing cables are not transposed.
1. Opening cable
2. Closing cable
13.24
Service Manual - Daytona 675, Street Triple and Street Triple R
1 4. Assemble the two halves of the cable guide
ensuring that the outer cables are correctly
located in the guide and the guide is positioned
on the handlebars as noted prior to removal.
1. Throttle grip guide
2. Rubber boot
3. Screws
15. Tighten the cable guide fixings to 4 Nm.
16. Position the right hand switch cube to the handlebar
and tighten the fixings to 3 Nm.
17 Position the front brake master cylinder assembly to
the handlebar. Fit the clamp ('UP' arrow pointing
upwards) and clamp fixings.
18. Align the split line of the master cylinder clamp to
the punch mark on the upper surface of the
handlebar and tighten the clamp fixings to 12 Nm.
19. Fit the handlebar end weights, fit new fixings and
tighten to 5 Nm.
20. Check the throttle cable free play setting. Adjust as
necessary. See page 10-103.
21. Reconnect the battery, positive (red) lead first.
22. Refit the seat.
14
I uMP