Triumph DAYTONA 675 Service Manual page 176

Engine Removal/Refit
Removal
1. Remove the seat(s) (see page 16-17).
2. Disconnect the battery, negative (black) lead first and
remove the battery (see page 17-14).
3. Place the motorcycle on a paddock stand.
A
Before starting work, ensure the motorcycle is stabilised
and adequately supported. This will help prevent it from
falling and causing injury to the operator or damage to
the motorcycle.
4. Remove the rear panel(s) (see page 16-18 for
Daytona 675 or page 16-19 for Street Triple and
Street Triple R).
5. Daytona 675 only: Remove the lower fairings (see
page 16-20).
6. Remove the fuel tank (see page 10-89).
7 Remove the airbox (see page 10-95).
8. Remove the throttle bodies (see page 10- 106).
9. Drain the engine oil (see page 8-7).
10. Drain the coolant (see page 11-6 for Daytona 675 or
page 11-8 for Street Triple and Street Triple R).
11. Remove the radiator (see page 11-13 for Daytona
675, or page 11-1S for Street Triple and
Street Triple R).
Note:
•
Secure the coolant hoses to prevent damage
as the engine is removed.
12. Remove the exhaust system completely (see page
10-116 for Daytona 675 or page 10-122 for Street
Triple and Street Triple R).
13. Set the drive chain adjustment to allow maximum
ti.
free play in the chain (see page 12-7).
14. Disconnect the gearchange linkage at the gearbox
shaft.
15. Remove the sprocket cover.
To prevent chain damage, do not allow the chain to
come into contact with dirt, road grit etc.
16. Disconnect all electrical connections from the main
harness to the engine.
17. Disconnect the clutch cable (see page 4- 5).
18. Place a support beneath the engine and ensure that
the frame is still adequately and securely supported.
I UMP
Warning
A
Caution
Service Manual - Daytona 675, Street Triple and Street Triple R
Engin e Removal/Refit
19. Note the position of the two spacers installed to the
lower gearbox bolt, one on either side of the engine.
20.
Release the nuts securing the rear gearbox
mounting bolts and remove the two bolts. Collect
the two spacers from the lower bolt.
1. Rear gearbox bolt
2. Right hand spacer
1. Left hand spacer
9.3