Suzuki XL7 2007 Service Manual page 1711

Jc636
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NOTE
Do not damage the fluid pump body bushing.
10. Using J 45000, remove the fluid pump seal assembly
(200) from the fluid pump body (202).
Reference: "Fluid Pump Cleaning and Inspection".
Fluid Pump Cleaning and Inspection
Reference: "Transmission Fluid Pump Disassemble".
Special tool
J 45185 Bore Gage Set
1. Using the J 45185, measure the inner diameter of
the fluid pump body bushing. Measure the bushing in
different locations and take the average.
2. Use micrometer to measure J 45185 reading.
Specification
Fluid pump body bushing I.D: 38.113 - 38.188 mm
(1.500 - 1.503 in)
Automatic Transmission:
3. Using the J 45185, measure the inner diameter of
the stator shaft bushing. Measure the bushing in
different locations and take the average.
4. Use micrometer to measure J 45185 reading.
Specification
Stator shaft bushing I.D: 22.201 - 22.257 mm
(0.874 - 0.876 in)
5. Replace the fluid pump assembly if the
measurements are greater than the specification.
Reference: "Transmission Fluid Pump Assemble".
Transmission Fluid Pump Assemble
Reference: "Fluid Pump Cleaning and Inspection".
Special tool
J 35582 Oil Pump Seal Installer
1. Apply automatic transmission fluid to the inner fluid
pump seal surface of the fluid pump body.
2. Using J 35582, install a new fluid pump seal
assembly (200). The seal end should be flush with
the outer edge of the fluid pump body.
5A-301

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