Suzuki XL7 2007 Service Manual page 1676

5A-266 Automatic Transmission:
NOTE
The front internal gear (526) should turn
freely counterclockwise, and should lock
clockwise.
3. Install the front internal gear and overrun roller clutch
assembly (526).
NOTE
• The apply plate (515) is 2.5 mm (0.100 in)
thick.
• The steel plates (517) are 1.95 mm (0.077
in) thick.
• The backing plate (520) IS 3.8 mm (0.150 in)
thick.
4. Install the low and reverse clutch apply plate (515)
5. Install the 4 steel plates (517) and the 5 fiber plates
(516).
6. Install the low and reverse clutch backing plate
(520).
7. Using J 28585 install the low and reverse clutch
plate retaining ring (518), aligning the openings of
the retaining ring towards the dowel pin in the case.
Both ends of the retaining ring lock in the lug.
Reference: "Low and Reverse Clutch Piston Travel
Measurement".
Low and Reverse Clutch Piston Travel
Measurement
Special tool
J 45200 Dial Indicator Set
J 45166 8 inch Dial Indicator Extension Rod
1. Install the J 45166 (1) in one of the holes of the
transmission case.
2. Install the J 45200 (2) on the J 45166 (1).
3. Set the dial indicator pointer on the low and reverse
clutch backing plate and zero the gage.
WARNING
!
When you use compressed air in order to
clear fluid passages and to dry parts, always
aim the air pressure away from face and
eyes. Always wear adequate eye protection
in order to avoid injury from dirt and debris
that may adhere to parts.
4. Apply compressed air to the case fluid passage as
shown in the insert and measure the piston stroke.
Specification
Low and reverse piston stroke: 1.39-2.21 mm
(0.054-0.087 in)
5. If the piston stroke measurement is not within
specifications, ensure proper installation of the
clutch discs or the clutch discs are not excessively
worn.
Reference: "Rear Internal Gear and Front Carrier
Installation".