Hyundai Sonata 1991 Shop Manual page 60

TIMING BELT
Chamfer
20Y048
Oil sea!
Right
si lent shaft
Spacer
Apply thin
coat of oil
2. Lightly apply engine oil to the outer surface of spacer, and
then install spacer to the right counter balance shaft. Be sure
to install in the direction as shown in illustration.
3. Install counter balance shaft sprocket onto right counter bal-
ance shaft, and then tighten flange bolt finger tight.
4. Install timing belt "B" and adjust the belt tension.
5. Tighten the right counter balance shaft sprocket bolt.
Tightening torque
Right counter balance shaft sprocket bolt .
34-39
Nm
(350-400
kg.cm,
25-29
Ib.ft)
6. Install flange and crankshaft sprocket onto crankshaft. Be
sure to install in the direction as shown in illustration.
CAUTION
Pay attention to direction of flange. If it is installed in
wrong direction, a broken belt could result.
7. Install special washer and sprocket bolt to crankshaft, and
then tighten the sprocket bolt.
Tightening torque
Crankshaft sprocket bolt .
108-127
Nm
(1,100-1,300
kg.cm,
80-94
Ib.ft)
..
Crankshaft
sprocket
Crankshaft
sprocket "B"
/
Flange Crankshaft
20Y049
8. Install the camshaft sprocket to the camshaft and tighten
bolt.
Tightening torque
Camshaft sprocket bolt .
78-98 Nm (800-1,000 kg.cm, 58-72 Ib.ft)
9. Install spacer, tensioner and tensioner spring.
10.
Install end A of spring to predetermined position of tensioner
bracket.
11. Install end B of spring to predetermined position of water
pump.
12.
Install the timing belt and adjust the belt tension.
13.
Install the timing belt covers.
14.
Install the crankshaft pulley and cranking adapter, and then
tighten bolts.
Tightening torque
Crankshaft pulley bolts .
20-29
Nm
(200-300
kg.cm,
14-22
Ib.ft)
Water pump
Tensioner
spring
20-29