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Clutch pedal cleVIS
pin play
GENERAL
SERVICE ADJUSTMENT PROCEDURE
Y41CHOA
CLUTCH PEDAL INSPECTION AND ADJUST-
MENT
1.
Measure the clutch pedal height (from the face of the pedal
pad to the floorboard) and the clutch pedal clevis pin play
(measured at the face of the pedal pad.)
Standard value: (A)
177-182
mm
(6.8-7.0
in.)
(B) 1-3
mm
(0.04-0.12
in.)
Clutch pedal height
,
B
2.
If either the clutch pedal height or the clutch pedal clevis
pin play are not within the standard value range, adjust as
follows:
1)
Disconnect the clutch switch connector and turn the
switch for standard clutch pedal height. Then lock with
the lock nut.
2)
Turn the push rod .to adjust the clutch pedal clevis pin
play to agree with the standard value and then secure
the push rod with the lock nut.
Caution
When adjusting the clutch pedal clevis pin play, be care-
ful not to push the push rod toward the master cylin-
der.
3.
After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad) and
the distance between the clutch pedal (the face of the pedal
pad) and the firewall when the clutch is disengaged are
within the standard value ranges.
Standard value: IC)
6-13
mm
(0.2-0.5
in.)
(D)
55
mm
(2.2
in.) or more
4.
If the clutch pedal free play and the distance between the
clutch pedal and the firewall when the clutch is disengaged
do not agree with the standard values, after adjusting it is
probably the result of either air in the hydraulic system or
a faulty master cylinder or clutch. Bleed the air, or disassem-
ble and inspect the master cylinder or clutch.
41-8
Clutch SWitch
Lock nut
Auto cruise only
Clutch pedal free play
Distance between the
clutch pedal and the
firewall when the
clutch is disengaged
,
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