Hyundai Sonata 1991 Shop Manual page 147

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STARTING SYSTEM
2.
Check the outer diameter of the commutator.
Standard value: 29.4 mm (1.157 in.)
Limit: 28.4 mm (1.118 in.)
3.
Check the depth of the undercut between the commutator
segments.
27Y052
Standard value: 0.5 mm (0.020 in.)
Limit: 0.2 mm (0.0079 in.)
Segment
Undercut
27Y053
BRUSH HOLDER
Check for continuity between the brush holder plate and the
brush holder.
The normal condition is no continuity.
OVERRUNNING CLUTCH
27Y054
1.
While holding the clutch housing, rotate the pinion. The drive
pinion should rotate smoothly in one direction, but should
not rotate in the opposite direction. If the clutch does not
function properly, replace the overrunning clutch assembly.
2.
Inspect the pinion for wear or burrs. If the pinion is worn
or damaged, replace the overrunning clutch assembly. If the
pinion is damaged, inspect the ring gear for wear or burrs.
27-28

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