Suzuki GSX-R750W 1993 Manuals

Manuals and User Guides for Suzuki GSX-R750W 1993. We have 1 Suzuki GSX-R750W 1993 manual available for free PDF download: Service Manual

Suzuki GSX-R750W 1993 Service Manual (353 pages)

Brand: Suzuki | Category: Motorcycle | Size: 58.74 MB

Group Index
3
Product View
4
General Information Contents
5
Serial Number Location
6
Fuel, Oil Ad Sealant Recommendation
6
Engine Oil
7
Brake Fluid
7
Anti-Freeze/Engine Coolant
7
Liquid Amount of Water/Engine Coolant
7
Break-In Procedures
8
Cylinder Identification
8
Special Materials
9
Precautions and General Instructions
12
Replacement Parts
12
Information Labels
13
Specifications
15
Country or Area
17
Periodic Maintenance and Tune-Up Procedures Contents
19
Periodic Maintenance Schedule
20
Periodic Maintenance Chart
20
Lubrication Points
21
Maintenance and Tune-Up Procedures
22
Exhaust Pipe Bolts
22
Air Cleaner
22
Tappet Clearance
23
Tappet Shim Selection Table Intake
25
Tappet Shim Selection Table Exhaust
26
Spark Plug
27
Spark Plug Gap
27
Electrode's Condition
27
Engine Oil and Oil Filter
28
Necessary Amount of Engine Oil
28
Fuel Line
29
Fuel Cock Filter
29
Carburetor
29
Throttle Cable Play
29
Clutch
30
Drive Chain
30
Checking
31
Adjusting
31
Cleaning and Lubricating
31
Cooling System
32
Engine Coolant Level
32
Engine Coolant Change
32
Brake
33
Brake Fluid Level
33
Brake Pads
33
Brake Pedal Height
34
Brake Light Switch
34
Air Bleeding the Brake Fluid Circuit
34
Tire
35
Steering
36
Tire Tread Condition
36
Tire Pressure
36
Front Fork
37
Rear Suspension
37
Chassis Bolts and Nuts
38
Compression Pressure Check
40
Compression Test Procedure
40
Compression Pressure Specification
40
Low Compression Pressure
40
Oil Pressure Check
41
Oil Pressure Test Procedure
41
Oil Pressure Specification
41
Low and High Oil Pressure
41
Engine Contents
43
Engine Components Removable with Engine in Place
44
Engine Removal and Reinstallation
45
Engine Reinstallation
51
Engine Disassembly
53
Engine Components Inspection and Service
64
Cylinder Head Service
64
Cylinder Head Distortion
65
Valve Stem Runout
65
Valve Head Radial Runout
65
Valve Face Wear
65
Valve Stem Wear
66
Valve Guide Servicing
66
Valve Seat Width
67
Valve Seat Servicing
67
Valve Spring
69
Reassembly
69
Camshaft
70
Cam Wear
71
Camshaft Journal Wear
71
Camshaft Runout
72
Cam Sprocket
72
Cam Chain Tensioner
73
Cam Chain Guide
73
Cylinder Block Distortion
73
Cylinder Bore
74
Piston Diameter
74
Piston-Cylinder Clearance
74
Piston Ring-Groove Clearance
74
Piston Ring Free End Gap and Piston Ring End Gap
75
Oversize Piston Ring
75
Oversize Oil Ring
75
Oversize Side Rail
75
Piston Pin and Pin Bore
76
Conrod Small End ID
76
Conrod Big End Side Clearance
76
Conrod-Crank Pin Bearing Selection
77
Bearing Assembly
78
Bearing Selection Table
78
Conrod ID Specification
78
Crank Pin OD Specification
78
Crankcase- Crankshaft Bearing Selection
79
Crankcase ID Specification
80
Crankshaft Journal OD Specification
80
Crankshaft Thrust Clearance
81
Bearing Thickness Specification
81
Crankshaft Runout
82
Thrust Bearing Selection Table
82
Clutch Drive and Driven Plates
83
Clutch Spring Free Length
83
Clutch Release Bearing
83
Clutch Release Pinion and Rack
83
Transmission
84
Disassembly
84
Gearshift Fork-Groove Clearance
87
Starter Clutch
88
Disassembly and Inspecrtion
88
Engine Reassembly
90
Fuel and Lubrication System Contents
111
Fuel System
112
Fuel Tank and Fuel Cock
113
Fuel Tank Removal
113
Fuel Cock Removal
113
Inspection and Cleaning
113
Carburetor Construction
114
ID no Location
116
Diaphragm and Piston Operation
117
Lower Position of Piston Valve
117
Upper Position of Piston Valve
117
Slow System
118
Main System
119
Starter System
120
Float System
120
Cleaning of Carb Diaphragm Chamber Air Cleaner Element
123
Inspection and Adjustment
124
Needle Valve Inspection
124
Float Height Adjustment
124
Reassembly and Remounting
124
Balance of Carburetors
125
Calibrating each Gauge
125
Balancing Carburetors
126
Lubrication System
127
Oil Sump Filter
127
Engine Lubrication System Chart
128
Engine Lubrication System
129
Engine Oil Cooling System
130
Cooling System Contents
131
Cooling System Description
132
Construction
133
Cooling Solution
135
Cooling System Removal and Disassembly
136
Water Hoses and Thermostat Case
136
Radiator
136
Cooling Fan
137
Engine Coolant Temperature Gauge and Cooling Fan Thermo-Switch
137
Thermostat
137
Water Pump
137
Engine Coolant Temperature Gauge
140
Temperature Gauge Specification
140
Cooling Fan Thermo Switch
141
Water Pump Bearing
144
Mechanical Seal
144
Electrical System Contents
147
Charging System
148
Generator with IC Regulator Description
148
Charging Output Check
149
Rotor Bearing Inspection
151
Stator Coil Continuity Check Inspection
151
Slip Ring
152
Rectifier
152
IC Regulator
153
First Check
153
Second Check
153
Reasembly Information
156
Ignition System (Digital Ignitor)
157
Inspection
158
Ignition Coil
158
Signal Generator
158
Spark Plugs
159
Carbon Deposit
159
Heat Range
159
Ignitor Unit
160
Wiring Procedure
160
Check Procedure
160
Starter System Description
162
Carbon Brush
163
Commutator
163
Armature Coil
164
O-Ring
164
Housing End
164
Starter Relay Inspection
165
Side-Stand/Ignition Interlock System Description
166
Diode
167
Neutral Switch
168
Side-Stand Switch
168
Side-Stand/Ignition Interlock Relay
168
Combination Meter
169
Engine Coolant Temperature Meter
171
Lamps
172
Headlight
172
Tail/Brake Light
172
Turn Signal Light
173
Switches
173
Oil Pressure Switch
173
Relay
174
Starter Relay
174
Turn Signal Relay
174
Battery
175
Initial Charging
175
Filling Electrolyte
175
Servicing
176
Recharging Operation
177
Chassis Contents
179
Frame Cover and Cowling
180
Frame Cover Assembly
181
Fuel Tank and Center Frame Covers
182
Cowling
183
Remounting
184
Front Wheel
185
Speedometer Gearbox Dust Seal
186
Wheel Bearings
186
Axle Shaft
186
Wheel
186
Wheel Bearing
187
Brake Disc
187
Speedometer Gearbox
188
Brake Caliper
188
Tire and Wheel
190
Tire Removal
190
Valve Inspection
192
Tire Mounting
193
Valve Installation
193
Front Brake
195
Brake Pad Replacement
195
Caliper Removal and Disassembly
196
Caliper and Disc Inspection
197
Caliper Reassembly and Remounting
197
Caliper Bolts
197
Disc Servicing
198
Disc Inspection
198
Master Cylinder Removal and Disassembly
198
Master Cylinder Inspection
200
Master Cylinder Reassembly and Remounting
200
Fork Spring
204
Inner and Outer Tube
204
Tube Metals and Seals
204
Damper Rod Bolt
205
Fork Oil
205
Fork Oil Air Bleeding
205
Fork Oil Type
205
Fork Oil Level Adjustment
206
Rebound Damping Force Adjuster
207
Spring Adjuster
207
Cap Bolt
207
Suspension Setting
209
Spring Pre-Load Adjustment
209
Damping Force Adjustment
209
Standard Front Suspention Setting
209
Steering Damper
210
Outer Races
213
Bearing
213
Stem Nut
213
Steering Tension Adjustment
214
Ignition Switch
215
Rear Brake
216
Caliper Inspection
218
Cylinder, Piston and Cup Set
220
Master Cylinder Bolts
221
Rear Wheel
222
Cushion
224
Sprocket
225
Mounting Drum Bearing
226
Rear Sprocket
227
Rear Axle Shaft
227
Swingarm
228
Shock Absorber and Cushion Lever
229
Cushion Lever and Rod
232
Cushion Lever
233
Shock Absorber
233
Swingarm Pivot Shaft
233
Chain Buffer
233
Swingarm Bearing
234
Reassembly Onto Frame
234
Swingarm Pivot Thrust Clearance Adjustment
235
Final Inspection and Adjustment
236
Standard Suspension Setting
237
Servicing Information Contents
239
Troubleshooting
240
Wiring Diagram
248
Wire Harness, Cable and Hose Routing
249
Fuel System Hose Routing
254
Cooling System Hose Routing
256
Front Brake Hose Routing
258
Rear Brake Hose Routing
259
Reservoir Tank Hose Routing
260
Muffler Support
260
Handlebars
260
Cowling and Frame Cover Set up
261
Under Cowl Cushion
262
Prop Stand
263
Canister Hose Routing
264
Pair Hose Routing
265
Pair Control Valve Installation
266
Special Tools
267
Tightening Torque
270
Tightening Torque Chart
272
Service Data
273
Emission Control Information Contents
283
Emission Control Carburetor Components
284
Evaporative Emission Control System
285
Pair System Diagram
287
GSX-R750WR Contents
291
Service Information
304
Engine Mounting
307
Rubber Parts
311
Swingarm Pivot Thrust Clearance Adjustment
314
Swingarm Pivot
315
Front Suspension Setting
316
Rear Suspension Setting
317
Removing Joint Pin
318
Installing Joint Plate and Staking Joint Pin
319
Drive Chain Adjustment
321
Drive Chain Cover Set-Up
322
Wire Harness Routing
324
High-Tension Cord Routing
327
Speedometer Cable Routing
328
Cable Routing
329
Seat Lock Cable Routing
330
GSX-R750WS Contents
335
Windscreen
348
Pilot Screw Removal and Installation
349

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Suzuki GSX-R750W 1993 Service Manual (353 pages)

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