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Suzuki RV125 Manuals
Manuals and User Guides for Suzuki RV125. We have
3
Suzuki RV125 manuals available for free PDF download: Service Manual
Suzuki RV125 Service Manual (251 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 13.64 MB
Table of Contents
Foreword Group Index
2
Table of Contents
2
General Information
6
Suzuki Rv125K3 ('03-Model)
8
Serial Number Location
8
Fuel and Oil Recommendation
8
Fuel
8
Engine Oil
9
Brake Fluid
9
Front Fork Oil
9
BREAK-Ln PROCEDURES
9
Information Labels
10
Specifications
11
Dimensions and Dry Mass
11
Engine
11
Drive Train
11
Chassis
12
Electrical
12
Capacities
12
Country and Area Codes
13
General Precautions
6
Warning/Caution/Note
6
Periodic Maintenance
14
Periodic Maintenance Schedule
15
Periodic Maintenance Chart
15
Lubrication Points
16
Maintenance and Tune-Up Procedures
17
Air Cleaner
17
Engine
17
Valve Clearance
18
Spark Plug
20
Throttle Cable Play
21
Engine Idle Speed
21
Fuel Hose
22
Clutch
22
Engine Oil and Oil Filter
23
Drive Chain
24
Brakes
26
Steering
30
Tire and Wheel
31
Exhaust Pipe Bolts and Muffler Mounting Bolts
32
Front Fork
32
Rear Suspension
32
Chassis Bolts and Nuts
33
Compression Pressure Check
35
Compression Test Procedure
35
Oil Pressure Check
36
Oil Pressure Test Procedure
36
Engine
37
Engine Components Removable with Engine in Place
38
Engine Removal and Installation
39
Engine Removal
39
Engine Installation
44
Engine Disassembly
47
Engine Components Inspection and Service
57
Cylinder Head Cover
57
Cylinder Head
59
Camshaft
68
Cylinder
69
Cam Chain Tension Adjuster
70
Cam Chain Guide
70
Piston and Piston Pin
70
Crankshaft and Conrod
73
Starter Clutch and Starter Driven Gear Bearing
75
Generator Stator and Pick-Up Coil
76
Transmission
77
Primary Driven Gear
79
Clutch
80
Oil Filter
81
Oil Sump Filter
81
Crankcase Bearings
82
Generator Cover Bearing
84
Clutch Release Camshaft
85
Engine Reassembly
86
Pair (Air Supply) System
101
Pair Hose
101
Pair Control Valve
101
Fuel and Lubrication System
102
Fuel and Lubrication
102
Fuel Tank/Fuel Valve
103
Removal
103
Inspection
103
Remounting
104
Carburetor
105
Construction
105
Specifications
106
I.D. No. Location
106
Removal
106
Disassembly
107
Cleaning
110
Inspection
110
Float Height Adjustment
111
Fuel Level Adjustment
111
Carburetor Heater Inspection
112
Carburetor Thermo-Switch Inspection
112
Throttle Position Sensor Inspection
112
Reassembly and Remounting
113
Engine Lubrication System
115
Engine Lubrication System Chart
115
Oil Pressure
116
Oil Filter
116
Oil Sump Filter
116
Chassis
117
Exterior Parts
119
Removal and Installation
119
Front Wheel
120
Removal and Disassembly
120
Inspection and Disassembly
121
Remounting
122
Front Brake
125
Brake Fluid Replacement
126
Brake Pad Replacement
127
Brake Caliper Removal and Disassembly
127
Caliper Inspection
129
Caliper Reassembly
129
Caliper Remounting
130
Brake Disc Inspection
130
Master Cylinder Removal and Disassembly
131
Master Cylinder Inspection
132
Master Cylinder Reassembly and Remounting
132
Handlebars
134
Removal
134
Remounting
135
Front Fork
136
Removal and Disassembly
136
Inspection
139
Reassembly and Remounting
140
Steering
144
Removal and Disassembly
144
Inspection
147
Reassembly and Remounting
148
Rear Wheel
150
Removal
150
Inspection and Disassembly
151
Reassembly and Remouning
152
Rear Brake
154
Removal and Disassembly
154
Inspection
155
Reassembly
155
Rear Brake Pedal Removal
156
Rear Brake Pedal Installation
157
Rear Shock Absorber
158
Removal
158
Inspection
159
Reassembly and Remounting
160
Rear Shock Absorber Disposal
161
Swingarm
162
Removal
162
Inspection and Replacement
163
Swingarm Pivot Shaft Installation
165
Remounting
165
Final Inspection and Adjustment
165
Tire and Wheel
166
Tire Removal
166
Inspection
166
Tire Installation
167
Electrical System
169
Cautions in Servicing
170
Connector
170
Coupler
170
Clamp
170
Fuse
170
Semi-Conductor Equipped Part
170
Battery
171
Connecting the Battery
171
Wiring Procedure
171
Using the Multi Circuit Tester
171
Location of Electrical Components
172
Charging System
174
Troubleshooting
175
Inspection
176
Starter System and Side-Stand/Ignition Interlock System
179
Trouble Shooting
180
Starter Motor Removal and Disassembly
181
Starter Motor Inspection
181
Starter Motor Reassembly
182
Starter Relay Inspection
183
Side-Stand/Ignition Interlock System Parts Inspection
184
Ignition System
186
Troubleshooting
187
Inspection
188
Speedometer
191
Lamps
192
Headlight
192
Brake Light/Taillight
192
Turn Signal Light
193
Relays
194
Turn Signal/Side-Stand Relay
194
Starter Relay
194
Throttle Position Sensor
194
Switches
195
Ignition Switch Removal
195
Battery
197
Specifications
197
Initial Charging
197
Servicing
199
Recharging Operation
199
Servicing Information
200
Troubleshooting
201
Engine
201
Carburetor
204
Chassis
205
Brakes
206
Electrical
207
Battery
208
Wiring Diagram
209
Wire Routing
210
Engine Electrical Parts Wire Routing
211
Cable Routing
212
Front Brake Hose Routing
213
Pair (Air Supply) System Hose Routing
214
Side-Stand Installation
215
Speedometer Cable Routing
215
Fuel Tank Installation
216
Rear Brake Pedal Installtaion
216
Drive Chain Guide Roller Installation
217
Handlebar Balancer Installation
217
Exhaust Pipe and Muffler Installation
218
Carburetor and Air Cleaner Installation
219
Special Tools
220
Tightening Torque
223
Engine
223
Chassis
224
Tightening Torque Chart
225
Service Data
226
Rv125K4/K5 ('04, '05-Models)
232
Specifications
233
Service Data
234
Wire Routing
240
Rear Fender Installation
241
Rv125K6 ('06-Models)
242
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Suzuki RV125 Service Manual (108 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 6.79 MB
Table of Contents
Table of Contents
2
Abbreviations Used in this Manual
4
Dimensions and Dry Mass
5
Specifications (Rv125K7)
5
Engine
5
Drive Train
5
Chassis
6
Electrical
6
Capacities
6
Periodic Maintenance Schedule
7
Periodic Maintenance Chart
7
Spark Plug
7
Maintenance and Tune-Up Procedures
8
Throttle Cable Play
8
Fuel Line
9
Data Sampled from Cold Starting through Warm-Up
10
Sds Check
10
Data at the Time of Racing
11
Data at 3 000 R/Min under no Load
11
Data of Intake Negative Pressure During Idling (90 °C)
12
Data of Manifold Absolute Pressure Operation at the Time of Starting
12
Example of Trouble
13
Fi System Diagnosis
14
Precautions in Servicing
14
Electrical Parts
14
Connector/Coupler
14
Fuse
15
Switch
15
Ecm/Various Sensors
15
Electrical Circuit Inspection Procedure
17
Open Circuit Check
17
Continuity Check
18
Voltage Check
18
Short Circuit Check (Wire Harness to Ground)
19
Using the Multi-Circuit Tester
20
Using the Tester
20
Fi System Technical Features
21
Injection Time (Injection Volume)
21
Compensation of Injection Time (Volume)
22
Fi System Parts Location
23
Fi System Wiring Diagram
25
Fuel Injector
26
Operation
26
Fuel Circulation
27
Ecm
27
Et Sensor
27
To Sensor
28
IAP Sensor
28
TP Sensor
28
IAT Sensor
28
Ckp Sensor
29
Ho2 Sensor
29
ISC Valve
29
Ecm Terminal
30
Self-Diagnosis Function
31
User Mode
31
Dealer Mode
32
Fail-Safe Function
33
Fi System Troubleshooting
34
Customer Complaint Analysis
34
Example: Customer Problem Inspection Form
34
Difficult Starting
34
Environmental Condition
35
Motorcycle Condition
35
Visual Inspection
35
Self-Diagnostic Procedures
36
UNDERSTANDING the DTC (Diagnostic Trouble Code)
37
Dtc Indication Chart
38
Self-Diagnosis Reset Procedure
39
Use of Sds Diagnostic Procedures
40
Use of Sds Diagnosis Reset Procedure
41
Show Data When Trouble Displaing Data at the Time of Dtc)
42
Dtc Table and Defective Condition
43
“12” (P0335) Ckp Sensor Circuit Malfunction
45
Is the Voltage OK?
47
“13” (P0105-H/L) Iap Sensor Circuit Malfunction
48
“14” (P0120-H/L) Tp Sensor Circuit Malfunction
53
“15” (P0115-H/L) Et Sensor Circuit Malfunction
58
“21” (P0110-H/L) Iat Sensor Circuit Malfunction
62
“23” (P1651-H/L) to Sensor Circuit Malfunction
66
“32” (P0201) Fuel Injector Circuit Malfunction
70
“40” (P0505) Isc Valve Circuit Malfunction
72
Active Control Inspection (Isc Rpm Control)
74
“44” (P0130/P0135) Ho2 Sensor (Ho2S) Circuit Malfunction
76
Ckp Sensor Inspection
80
Ckp Sensor Removal and Installation
80
Iap/Tp/Iat Sensor Inspection
80
Et Sensor Inspection
80
Sensors
80
Engine Temperature Sensor Specification
81
Et Sensor Removal and Installation
81
To Sensor Inspection
81
Ho2 Sensor Inspection
82
To Sensor Removal and Installation
82
Fuel System
84
Fuel Tank
84
Inlet Tube Filter
85
Fuel Level Switch
85
Fuel Level Indicator Check Relay
86
Fuel Filter
87
Throttle Body
88
Wiring Diagram
94
Cable and Hose Routing
95
Hose Routing
96
Fuel Tank Installation
97
Special Tools
98
Tightening Torque
98
Valve + Guide
99
Camshaft + Cylinder Head
99
Service Data
99
Clutch
100
Conrod + Crankshaft
100
Cylinder + Piston + Piston Ring
100
Oil Pump
100
Drive Train + Drive Chain
101
Fuel Injector + Isc Valve
101
Fi Sensors
102
Brake Light/Taillight
103
Electrical
103
FI Indicator Light
103
Headlight
103
High Beam Indicator Light
103
Neutral Indicator Light
103
Position Light
103
Speedometer Light
103
Turn Signal Light
103
Wattage
103
Brake + Wheel
104
Suspension
104
Tire Pressure
104
Filter Change
105
Fuel + Oil
105
Overhaul
105
Suzuki RV125 Service Manual (26 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 12.76 MB
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