Suzuki Baleno Manual page 1626

ENGINE MECHANICAL (J18 TYPE ENGINE) 6A3-87
Cylinder Block
Distortion of gasketed surface
D Using straightedge and thickness gauge, check gasketed sur-
face for distortion and, if flatness exceeds its limit, correct It.
Flatness Limit: 0.06 mm (0.0024 in.)
Honing or reboring cylinders
1) When any cylinder needs reboring, all other cylinders must also
be rebored at the same time.
2) Select oversized piston according to amount of cylinder wear.
Size Piston diameter
STD
83.970 – 83.990 mm (3.3059 – 3.3066 in.)
O/S 0.25 84.220 – 84.240 mm (3.3157 – 3.3165 in.)
O/S 0.50
84.470 – 84.490 mm (3.3256 – 3.3263 in.)
3) Using micrometer, measure piston diameter.
4) Calculate cylinder bore diameter to be rebored as follows.
D = A + B – C
D: Cylinder bore diameter to be rebored.
A: Piston diameter as measured.
B: Piston clearance = 0.02 – 0.04 mm
C: Allowance for honing = 0.02 mm
5) Rebore and hone cylinder to calculated dimension.
NOTE:
Before reboring, install lower crankcase and tighten to
specification to avoid distortion of bearing bores.
6) Measure piston clearance after honing.
Check valve
Check check valve for clogging and ball for being stuck.
(0.0008 – 0.0015 in.)
(0.0008 in.)