Chrysler 1997 Stratus Convertible RHD Service Manual page 839

VACUUM SOURCE BRAKE VACUUM SOURCE VAPOR CONTROL IDLE MOTOR AIR MAP SENSOR CANISTER BOOSTER
JX
REMOVAL AND INSTALLATION (Continued)
Fig. 13 Idle Air Control (IAC) Motor and Throttle
Position Sensor (TPS) Wiring Connectors and
Vacuum Hose Connection.
Fig. 14 Manifold Absolute Pressure (MAP) Vapor
Canister and Brake Booster Hoses
(11) Remove EGR tube bolts at the valve and at
the intake manifold (Fig. 15). Remove tube from
engine.
(12) Remove the intake manifold support bracket.
(13) Remove intake manifold fasteners and washer
assemblies. Remove intake manifold.
INSTALLATION
(1) Install new intake manifold gasket, and mani-
fold onto cylinder head and tighten fasteners to 11.9
N·m (105 in. lbs.) in sequence shown in (Fig. 16).
(2) Remove covering from fuel injector holes and
insure the holes are clean. Install fuel rail assembly
to intake manifold. Tighten screws to 23 N·m (200 in.
lbs.).
(3) Connect PCV and brake booster hoses.
(4) Inspect quick connect fittings for damage,
replace if necessary Refer to Group 14, Fuel System
for procedure. Lube tube with clean 30w engine oil,
THROTTLE
POSITION
SENSOR
EXHAUST SYSTEM AND INTAKE MANIFOLD
Fig. 16 Intake Manifold Tightening Sequence
Connect fuel supply hose to fuel rail assembly. Check
connection by pulling on connector to insure it locked
into position.
(5) Install throttle body. Tighten fastener to 22
N·m (200 in. lbs.). Install transmission to throttle
body support bracket and tighten to 11.9 N·m (105
in. lbs.) at the throttle body first. Next tighten the
bracket at the transmission.
(6) Connect manifold absolute pressure (MAP) and
intake air temperature sensor wiring connectors.
(7) Connect knock sensor electrical and starter
relay connectors. Connect wiring harness to intake
manifold tab.
(8) Connect Idle Air Control (IAC) motor and
Throttle Position Sensor (TPS) wiring connectors.
(9) Connect vacuum hoses to throttle body.
(10) Install accelerator, kickdown and speed con-
trol cables to their bracket and connect them to the
throttle lever. Refer to Group 14, Fuel System Throt-
tle Body Installation procedure.
(11) Loosely assemble the EGR tube onto valve
and intake manifold finger tight. Tighten tube fas-
Fig. 15 Tube Assembly—Typical
11 - 9