Chrysler 1998 Voyager Manuals

Chrysler 1998 Voyager Manuals

Manuals and User Guides for Chrysler 1998 Voyager. We have 1 Chrysler 1998 Voyager manual available for free PDF download: Service Manual

Chrysler 1998 Voyager Service Manual

Chrysler 1998 Voyager Service Manual (1938 pages)

Brand: Chrysler | Category: Automobile | Size: 58.56 MB

Table of Contents

Group Tab Locator

3
- Table of Contents
  3
- Body Code Plate
  4
- Digit
  5
- Introduction
  6
- Fastener Identification
  7
- Metric System
  10
- Digits 5 through
  15
- Lubrication and Maintenance
  17
  - Maintenance Schedules
    19
  - Wheel Alignment
    33
  - Front Suspension
    41
  - Rear Suspension
    70
Clutch

199
- General Information
  200
- Clutch Disc and Cover Application
  201
- Clutch Replacement
  201
- Clutch Pedal Position Switch
  202
- Clutch Release System
  202
- Description and Operation
  202
- Diagnosis and Testing
  202
- Clash-Into-Reverse
  206
- Clutch Cable System - Lhd
  206
- Clutch Chatter Complaints
  206
- Clutch Cover and Disc Runout
  206
- Complaints
  206
- Removal and Installation
  206
- Clutch Pedal Position Switch
  208
- Rhd
  209
- Quick Connect Coupling - Rhd
  210
- Slave Cylinder Assembly - Rhd
  210
- Cleaning and Inspection
  213
- Cleaning Precautions
  213
- Clutch Contamination
  213
- Adjustments
  214
- Clutch Cable - Lhd
  214
- Clutch Pedal Position Switch
  214
- Clutch Tightening Reference
  214
- Specifications
  214
Cooling System

215
- General Information
  216
- Automatic Transmission Oil Cooler
  217
- Coolant
  217
- Coolant Recovery System (Crs)
  217
- Cooling System
  217
- Engine Thermostat
  217
- Radiator
  217
- Water Pumps
  217
- Coolant Performance
  220
- Description and Operation
  220
- Radiator Hoses and Clamps
  220
- Water Pipes-3.0L Engine
  220
- Water Pump-2.4L Engine
  220
- Water Pump-3.0L Engine
  220
- Accessory Drive Belt
  221
- Diagnosis and Testing
  221
- Cooling System Diagnosis
  222
- Electric Fan Motor Test
  228
- Low Coolant Level Aeration
  229
- Pressure Testing Radiator Cap
  229
- Radiator Cap to Filler Neck Seal Pressure Relief Check
  229
- Coolant Level Check-Routine
  230
- Coolant Level Service
  230
- Coolant-Adding Additional
  230
- Cooling System-Draining
  230
- Cooling System-Refilling
  230
- Service Procedures
  230
- Temperature Gauge Indication
  230
- Removal and Installation
  231
- Accessory Drive Belts-2.4L
  237
- Accessory Drive Belt-3.3/3.8L
  238
- Accessory Drive Belts-3.0L
  238
- Cleaning and Inspection
  238
- Accessory Drive Belt
  239
- Chemical Cleaning
  239
- Cooling System Cleaning
  239
- Radiator Pressure Cap
  239
- Reverse Flushing the Engine
  239
- Reverse Flushing the Radiator
  239
- Belt Tension Chart
  240
- Belt Tension Gauge Method
  240
- Cooling System Capacity
  240
- Special Tools Cooling
  240
- Specifications
  240
- Torque Chart
  240
- Water Pump
  240
Cooling System

241
- General Information
  242
- Description and Operation
  243
- Belt Tension
  245
- Coolant Performance
  245
- Thermostat
  246
- Adding Additional Coolant
  247
- Draining Cooling System
  247
- Refilling Cooling System
  247
- Removal and Installation
  247
- Service Procedures
  247
- Water Pump
  247
- Engine Thermostat- 2.0L Gasoline
  249
- Radiator - 2.5L VM Diesel
  249
- Thermostat - 2.5L VM Diesel
  249
- Cleaning and Inspection Water Pump
  250
- Water Pump Belt - 2.5L VM Diesel
  250
- Adjustments
  251
- Belt Tension Chart
  251
- Belt Tension Gauge Method
  251
- 2.5L VM Diesel
  252
- Coolant Pressure Bottle
  252
- Cooling System Capacity
  252
- Special Tools Cooling
  252
- Specifications
  252
- Torque Chart
  252
Battery

253
- Battery Built-In Test Indicator
  254
- Charging Time Required
  254
- Description and Operation
  254
- Diagnosis and Testing
  254
- Battery Ignition off Draw (Iod)
  255
- Battery Load Test
  256
- Battery Open Circuit Voltage Test
  258
- Service Procedures Battery Charging
  258
- Charging Completely Discharged Battery
  259
- Visual Inspection
  259
- Removal and Installation
  260
- Battery
  261
- Battery Tray
  261
- Specifications Battery Specifications
  262
- Torque
  262
Battery

263
- Battery Ignition off Draw (Iod)
  264
- Charging Time Required
  264
- Description and Operation
  264
- General Information
  264
- Battery Discharging
  265
- Battery Ignition off Draw
  265
- Battery Load Test
  267
- Battery Charging
  268
- Battery Open Circuit Voltage Test
  268
- Charging Completely Discharged Battery
  269
- Visual Inspection
  269
- Removal and Installation Battery
  270
- Battery Tray
  271
- Specifications Battery Specifications
  271
- Torque
  272
Starter

273
- Diagnosis and Testing
  274
- Feed Circuit Resistance Test
  275
- Feed Circuit Test
  276
- Removal and Installation
  277
- Starter-2.4L Engine
  277
- Starter-3.0L Engine
  278
- Starter-3.3/3.8L Engine
  278
- Specifications Starter
  279
- Torque
  279
- Starting System
  281
Charging System

287
- Battery Temperature Sensor
  288
- Charging System Operation
  288
- Description and Operation
  288
- Diagnosis and Testing
  288
- Electronic Voltage Regulator
  288
- Generator
  288
- Charging System
  290
- Charging System Resistance Tests
  290
- Current Output Test
  290
- On-Board Diagnostic System Test
  293
- Generator-2.4L Engine
  295
- Generator-3.0L Engine
  295
- Removal and Installation
  295
- Generator-3.3/3.8 L Engine
  296
- Specifications Generator
  297
- Torque
  297
Ignition System

299
- Engine Coolant Temperature (Ect)
  300
- General Information
  300
- Ignition Coil
  302
- Ignition System
  302
- Manifold Absolute Pressure (Map) Sensor
  304
- Powertrain Control Module
  304
- General Information
  305
- Throttle Position Sensor (Tps)
  305
- Diagnosis and Testing
  306
- General Information
  306
- Check Coil Test-2.4L
  307
- Check Coil Test-3.3/3.8L
  307
- Engine Coolant Temperature Sensor
  309
- Ignition Timing Procedure
  309
- Intake Air Temperature Sensor
  309
- Manifold Absolute Pressure (Map) Sensor Test
  309
- Spark Plug Condition
  309
- Service Procedures
  311
- Throttle Position Sensor
  311
- Ignition Timing Procedure
  313
  - Ignition Switch and Lock Cylinder
    333
Instrument Panel and Systems

337
- Description and Operation
  338
- Diagnosis and Testing Diagnostic Procedures
  338
- Headlamp Switch
  338
- Powertrain Control Module
  338
- Self Diagnostic Test
  338
- Convenience bin - Cup Holder
  353
- Convenience bin Lamp
  353
- Removal and Installation
  353
- Traction Control Switch
  353
- Convenience bin Track
  354
- Glove Box Lamp and Switch
  355
- Glove Box
  356
- Glove Box Lock Striker
  356
- Headlamp Switch
  357
- Headlamp Switch Lamp(S)
  357
- Hvac Control Lamp
  357
- Instrument Cluster Back Panel
  357
- Instrument Cluster Bezel
  357
- Instrument Cluster Lamps
  358
- Instrument Cluster Lens
  358
- Instrument Cluster Subdial
  359
- Instrument Cluster Subdial-Mechanical Transmission Range Indicator
  359
- Instrument Cluster with Electronic Transmission Range Indicator
  359
- Instrument Cluster with Mechanical Transmission Range Indicator
  360
- Instrument Panel Left End Cover
  363
- Instrument Panel Louvers
  363
- Instrument Panel
  365
- Instrument Panel Right End Cover
  365
- Instrument Panel Top Cover
  365
- Junction Block
  366
- Knee Blocker Reinforcement
  366
- Lower Console
  366
- Lower Instrument Panel
  367
- Lower Steering Column Cover
  367
- Mechanical Transmission Range Indicator
  368
- Message Center
  368
- Message Center Lamp
  368
- Outlet (12 Volt) Base
  368
- Over Steering Column Bezel
  368
- Power Mirror Switch
  370
- Power Mirror Switch Lamp
  370
- Radio Bezel and Hvac Control
  370
- Rear Heater-A/C Switch
  371
- Rear Heater-A/C Switch Lamp
  371
- Traction Control Switch
  371
Instrument Panel and Systems

373
- Description and Operation
  374
- Diagnosis and Testing
  374
- Diagnostic Procedures
  374
- Headlamp Switch
  374
- Instrument Cluster
  374
- Self Diagnostic Test
  375
- Ash Receiver - Convenience bin Lamp Module
  387
- Removal and Installation
  387
- Body Control Module (Bcm)
  388
- Cigar Lighter Base
  388
- Glove Box
  389
- Glove Box Lamp and Switch
  389
- Glove Box Lock Striker
  389
- Headlamp Switch
  390
- Headlamp Switch Lamp(S)
  390
- Hvac Control Lamp
  390
- Instrument Cluster
  390
- Instrument Cluster Back Panel
  390
- Instrument Cluster Bezel
  390
- Instrument Cluster Lens
  391
- Instrument Cluster Printed Circuit Board
  391
- Instrument Cluster Subdial
  392
- Instrument Panel
  392
- Instrument Panel Left End Cover
  394
- Instrument Panel Louvers
  394
- Instrument Panel Right End Cover
  397
- Junction Block
  397
- Knee Blocker Reinforcement
  397
- Lower Console
  398
- Lower Instrument Panel
  398
- Lower Steering Column Cover
  399
- Message Center
  399
- Over Steering Column Bezel
  400
- Power Mirror Switch
  400
- Power Mirror Switch Lamp
  400
- Radio Bezel and Hvac Control
  401
- Rear Heater-A/C Switch
  401
- Rear Heater-A/C Switch Lamp
  401
Audio Systems

403
- Choke-Infinity Speakers
  404
- Description and Operation
  404
- Diagnosis and Testing Antenna
  405
- Name Brand Speaker Relay
  405
- Remote Radio Switches
  405
- Audio System
  406
- Radio
  406
- Remote Radio Switches
  408
- Antenna Extension Cable
  409
- Antenna Mast and Cable Lead
  409
- Removal and Installation
  409
- Front Door Speaker
  411
- Remote Radio Switches
  411
Diagnosis and Testing

413
- Diagnosis and Testing
  414
- Horn System
  415
- Horn System Test
  415
- Horns Sound Continuously
  415
- Diagnosis and Testing
  416
- Horn Switch
  416
- Horns
  416
- Removal and Installation
  416
Vehicle Speed Control System

417
- Automatic Speed Control Overspeed
  418
- Description and Operation
  418
- Powertrain Control Module
  418
- Reduction
  418
- Servo Cable
  418
- Checking for Diagnostic Codes
  419
- Diagnosis and Testing
  419
- Overshoot/Undershoot Following Speed Control Set
  419
- Road Test
  419
- Servo Vacuum Test
  422
- Speed Control Switch Test
  422
- Stop Lamp Switch Test
  422
- Removal and Installation
  424
- Vacuum Supply Test
  424
- Vehicle Speed Sensor
  424
- Powertrain Control Module
  425
- Speed Control Cable
  425
- Speed Control Servo
  425
- Speed Control Switches
  425
- Stop Lamp Switch
  425
- Vacuum Reseroir
  426
- Vehicle Speed Sensor
  426
Windshield Wipers and Washers

441
- Diagnosis and Testing
  443
- Multi-Function Switch
  444
- Removal and Installation Multi-Function Switch
  444
- Windshield Washer Bottle
  444
- Windshield Wiper Blade Element
  446
- Windshield Wiper Motor
  446
- Windshield Wipers and Washer
  446
- Wiper Arm
  447
- Wiper Linkage
  447
- Wiper Unit
  447
- Cleaning and Inspection Wiper Blades
  448
- Wiper Arm Alignment
  448
  - Rear Wiper and Washer
    449
  - Headlamp Washers
    451
- Wiper and Washer Systems
  451
  - Headlamp Alignment
    457
  - Interior Lamps
    470
Restraint System

497
- Airbag Control Module (Acm)
  497
  - Restraint System
    497
- Warnings and Precautions
  497
- Airbag System Test
  498
- Clockspring
  498
- Diagnosis and Testing
  498
- Driver and Passenger Airbag Modules
  498
- Airbag Control Module
  499
- Cleanup Procedure
  499
- Handling Airbag Module
  499
- Removal and Installation
  499
- Service Procedures
  499
- Clockspring
  501
- Driver Airbag Module
  501
- Passenger Airbag
  502
- Clockspring Centering Procedure
  503
  - Electrically Heated Systems
    505
Power Door Locks

509
- Automatic Door Lock System Test
  510
- Description and Operation
  510
- Diagnosis and Testing
  510
- Door Lock Inhibit Feature
  510
- Door Lock Motor
  510
- Door Lock Switch Test
  510
- Sliding Door Lock Memory Feature
  510
- Disable or Enable
  511
- Front Door Lock Motor/Latch
  511
- Liftgate Lock Motor
  511
- Removal and Installation
  511
- Service Procedures
  511
- Sliding Door Lock Contacts
  511
- Sliding Door Lock Motor
  512
- Sliding Door Lock Plunger
  512
  - Remote Keyless Entry
    513
  - Vehicle Theft Security System
    515
- Vehicle Theft/Security Systems
  519
  - Power Windows
    525
  - Power Seats
    529
Power Mirrors

539
- Heated Mirror
  539
- Introduction
  539
- Memory Mirrors
  539
  - Power Mirrors
    539
- Diagnosis and Testing
  540
- Power Mirror
  541
- Power Mirror Switch
  541
- Removal and Installation
  541
Chime Warning/Reminder System

543
- Diagnosis and Testing
  544
- Dome Lamp on Chime
  544
- Engine Temperature Critical Chime
  544
- Exterior Lamps on Chime
  544
- Key-In Ignition Chime
  544
- Low Oil Pressure Chime Operation
  544
- Seat Belt Chime
  544
- Seat Belt Lamp
  544
- Turn Signal on Chime
  545
- Warning Lamp Announcement Chime
  545
- (B) Pin 8 of the Internal 32 Way Connector of the BCM for Ignition Feed
  547
- (D) if no Voltage Repair as Necessary. Refer to
  547
- A Closed Circuit When Not Buckled. if Input Not Seen
  547
- Grounded When Belt Is Not Buckled
  547
- Group 8W, Wiring Diagrams for Component Loca
  547
- Tions and Circuit Information
  547
Overhead Console

551
- Description and Operation
  552
- Thermometer and Compass
  552
- Universal Transmitter
  552
- Diagnosis and Testing
  553
- Reading/Dome Lamp Diagnosis
  553
- Traveler Messages
  553
- Universal Transmitter
  553
- Compass Calibration Procedure
  554
- Compass Calibration Procedure (Fast Method)
  554
- Demagnetizing Procedure
  554
- Service Procedures
  554
- Ambient Temperature Sensor
  555
- Removal and Installation
  555
- Universal Transmitter
  555
- Compass Mini-Trip Computer (Cmtc) Lamp Bulbs
  556
- Compass Mini-Trip Computer (Cmtc) Module
  556
- Front Header Reading/Courtesy Lamp
  556
- Overhead Console
  556
- Reading/Courtesy Lamp Assembly
  557
- Universal Transmitter
  557
- Special Tool
  559
- Special Tools
  559
- Wiring Diagrams
  561
Exhaust System and Intake Manifold

1263
- Exhaust System
  1265
- Description and Operation Intake/Exhaust Manifold-2.4L Engine
  1270
- Exhaust System
  1278
- Exhaust Manifold
  1279
- Intake Manifold
  1279
- Specifications
  1280
- Torque Chart
  1280
- Frame and Bumpers
  1281
- Fuel System
  1295
  - Fuel System—2.5L Diesel Engine/2.0L Gas Engine
    1369
  - Power Steering Pump
    1435
  - Power Steering Gear
    1452
  - Steering Column
    1462
  - Tires and Wheels
    1719
  - General Service Information
    1731
  - Emission Control Systems
    1905
- Emission Control System
  1929

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