Chrysler 1997 Stratus Convertible RHD Service Manual page 866

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14 - 12
FUEL SYSTEM
SERVICE PROCEDURES (Continued)
CAUTION: The interior components (o-rings, spac-
ers, retainers) of this type of quick-connect fitting
are not serviced separately. Do not attempt to repair
damaged fittings or fuel lines/tubes. If repair is nec-
essary, replace the complete fuel tube assembly.
WARNING: THE FUEL SYSTEM IS UNDER A CON-
STANT PRESSURE (EVEN WITH THE ENGINE OFF).
BEFORE SERVICING ANY FUEL SYSTEM HOSES,
FITTINGS OR LINES, THE FUEL SYSTEM PRES-
SURE MUST BE RELEASED. REFER TO THE FUEL
SYSTEM PRESSURE RELEASE PROCEDURE IN
THIS GROUP.
DISCONNECTION/CONNECTION
(1) Disconnect negative battery cable from the bat-
tery.
(2) Perform the fuel pressure release procedure.
Refer to the Fuel Pressure Release Procedure in this
section.
(3) Clean the fitting of any foreign material before
disassembly.
(4) To release the fuel system component from the
quick-connect fitting, firmly push the fitting towards
the component being serviced while firmly pushing
the plastic retainer ring into the fitting (Fig. 12).
With the plastic ring depressed, pull the fitting from
the component. The plastic retainer ring must be
pressed squarely into the fitting body. If this
retainer is cocked during removal, it may be
difficult to disconnect fitting. Use an open-end
wrench on the shoulder of the plastic retainer
ring to aid in disconnection.
(5) After disconnection, the plastic retainer ring
will remain with the quick-connect fitting connector
body.
(6) Inspect fitting connector body, plastic retainer
ring and fuel system component for damage. Replace
as necessary.
(7) Prior to connecting the quick-connect fitting to
component being serviced, check condition of fitting
and component. Clean the parts with a lint-free
cloth. Lubricate them with clean engine oil.
(8) Insert the quick-connect fitting into the compo-
nent being serviced until a click is felt.
(9) Verify a locked condition by firmly pulling on
fuel tube and fitting (15-30 lbs.).
(10) Connect negative battery cable to battery.
(11) Start engine and check for leaks.
BATTERY POSITIVE
BATTERY GROUND
AIR CLEANER
PCM
TCM
PDC
REMOVAL AND INSTALLATION
AUTOMATIC SHUTDOWN RELAY
The relay is located in the Power Distribution Cen-
ter (PDC) (Fig. 13). The PDC is located next to the
battery in the engine compartment. For the location
of the relay within the PDC, refer to the PDC cover
for location. Check electrical terminals for corrosion
and repair as necessary.
Fig. 13 Power Distribution Center (PDC)
FUEL PUMP RELAY
The fuel pump relay is located in the PDC. The
inside top of the PDC cover has a label showing relay
and fuse location.
FUEL PUMP MODULE
WARNING:
RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE.
REMOVAL
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure. Refer to Fuel Deliv-
ery System in this Group.
(2) Disconnect negative cable from auxilary jumper
terminal.
(3) Remove fuel tank. Refer to Fuel Tank in this
group.
(4) Disconnect fuel filter lines from fuel pump
module.
(5) Clean top of tank to remove loose dirt and
debris.
JX

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1997 stratus convertible lhd

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