Chrysler 1997 Stratus Convertible RHD Manuals

Manuals and User Guides for Chrysler 1997 Stratus Convertible RHD. We have 1 Chrysler 1997 Stratus Convertible RHD manual available for free PDF download: Service Manual

Chrysler 1997 Stratus Convertible RHD Service Manual

Chrysler 1997 Stratus Convertible RHD Service Manual (1196 pages)

Brand: Chrysler | Category: Automobile | Size: 36.21 MB

Table of Contents

Introduction

3
- Body Code Plate
  4
- Fastener Identification
  6
- Metric System
  9
- Torque References
  12
  - Lubrication and Maintenance
    13
  - Maintenance Schedules
    15
  - Jump Starting, Hoisting and Towing
    19
  - Wheel Alignment
    23
  - Rear Suspension
    66
Base Brake System

104
- Table of Contents
  104
- Description and Operation
  
  105
  - Master Cylinder
    107
  - Red Brake Warning Lamp
    108
  - Vacuum Booster
    108
- Diagnosis and Testing
  
  110
  - Brake System Diagnosis Charts
    111
  - Brake Noise
    114
  - Drum Brake Automatic Adjuster Operation
    115
  - Proportioning Valves
    117
  - Red Brake Warning Lamp Test
    120
  - Stop Lamp Switch Test Procedure
    120
- Service Procedures
  
  120
  - Brake Bleeding
    120
  - Brake Fluid Level Check
    120
  - Brake Rotor Machining
    122
  - Brake Tube Repair
    124
- Removal and Installation
  
  125
  - Brake Pedal
    126
  - Front Brake Shoes
    126
  - Master Cylinder
    135
  - Park Brake Cables
    149
  - Park Brake Lever Output Cable
    149
  - Rear Brake Drum
    152
- Disassembly and Assembly
  
  155
  - Brake Fluid Level Switch
    156
  - Front and Rear Disc Brake Caliper
    156
  - Wheel Cylinder Rear Drum Brake
    161
- Cleaning and Inspection
  
  161
  - Chassis Tubes and Hoses
    163
  - Rear Drum Brake Wheel Cylinder
    163
  - Rear Wheel Hub and Bearing Assembly
    163
- Adjustments
  
  163
  - Rear Drum Brake Shoe Adjustment
    163
  - Stop Lamp Switch
    163
- Specifications
  
  164
- Special Tools
  
  166
  - Base Brake System
    166
Cooling System

187
- General Information
  
  188
  - Accessory Drive Belts
    188
  - Cooling System
    188
  - Engine Thermostats
    190
  - Water Pump
    190
  - Water Pump-2.5L Engine
    191
- Description and Operation
  
  192
  - Coolant Performance
    192
  - Cooling System Pressure Cap
    192
  - Engine Block Heater
    193
  - Radiator Hoses and Clamps
    193
  - Water Pump-2.4L Engine
    193
  - Water Pump-2.5L Engine
    193
- Diagnosis and Testing
  
  195
  - Cooling System Diagnosis
    195
  - Cooling System Flow Check
    201
  - Electric Fan Motor Test
    202
  - Pressure Cap to Filler Neck Seal
    202
    
    Pressure Relief Check
    202
  - Pressure Testing Cooling System
    203
    
    Pressure Cap
    203
- Service Procedures
  
  204
  - Adding Additional Coolant
    204
  - Draining Cooling System
    204
  - Routine Coolant Level Check
    204
  - Servicing Coolant Level
    204
- Removal and Installation
  
  205
  - Radiator Draincock
    209
  - Water Pump-2.4L Engine
    212
  - Water Pump-2.5L Engine
    212
- Cleaning and Inspection
  
  212
  - Accessory Drive Belt Inspection
    212
  - Chemical Cleaning
    213
  - Cleaning Cooling System
    213
- Adjustments
  
  213
  - Belt Tension Gauge Method
    213
- Special Tools
  
  214
  - Cooling
    214
- Specifications
  
  214
  - Cooling System Capacity
    214
  - Torque
    214
Battery

215
- Description and Operation
  
  216
  - Battery Blanket Heater
    216
  - Battery Ignition off Draw (Iod)
    216
  - Charging Time Required
    216
- General Information
  
  216
- Diagnosis and Testing
  
  216
  - Battery Blanket Heater Inspection
    216
  - Battery Discharging
    217
  - Battery Ignition off Draw Tests
    217
  - Battery Load Test
    219
  - Battery Open Circuit Voltage Test
    220
- Service Procedures
  
  221
  - Battery Charging
    221
  - Charging Completely Discharged Battery
    221
  - Visual Inspection and Service
    222
- Removal and Installation
  
  222
  - Battery Tray
    223
  - Battery
    223
- Specifications
  
  223
  - Battery Specifications
    223
  - Torque
    223
Starting

225
- Diagnosis and Testing
  
  226
  - Control Circuit Test
    226
  - Feed Circuit Resistance Test
    227
    
    Feed Circuit Test
    227
    
    Starting System Test
    228
- Removal and Installation
  
  231
  - Safety Switches
    231
  - Starter Relay
    232
  - Starter
    232
- Specifications Starter
  
  232
  - Torque
    233
Charging System

235
- Diagnosis and Testing
  
  236
  - Charging System Resistance Tests
    240
    
    Charging System
    241
    
    Current Output Test
    241
    
    On-Board Diagnostic System Test
    243
- General Information
  
  236
- Description and Operation
  
  236
  - Battery Temperature Sensor
    236
  - Charging System Operation
    236
  - Electronic Voltage Regulator
    236
  - Generator
    236
- Removal and Installation
  
  244
  - Generator-2.4L (Nippondenso)
    244
  - Generator-2.5L (Melco)
    244
- Specifications
  
  245
  - Generator Ratings
    245
  - Torque Specifications
    245
Ignition System

247
- General Information
  
  248
  - Introduction
    248
- Description and Operation
  
  249
  - Maintenance Schedules
    249
  - Automatic Shutdown Relay
    251
  - Camshaft Position Sensor-2.4L
    253
  - Camshaft Position Sensor-2.5L
    254
  - Crankshaft Position Sensor
    254
  - Ignition System
    254
  - Intake Air Temperature Sensor-2.4/2.5L
    254
  - Knock Sensor
    254
  - Lock Key Cylinder
    255
  - Manifold Absolute Pressure (Map) Sensor
    255
  - Throttle Position Sensor (Tps)
    255
- Diagnosis and Testing
  
  255
  - Check Coil Test-2.4L
    256
  - Check Coil Test-2.5L
    257
  - Failure to Start Test-2.0/2.4L
    257
  - Failure to Start Test-2.5L
    258
  - Ignition Timing Procedure
    258
  - Intake Air Temperature Sensor
    258
  - Manifold Absolute Pressure (Map) Sensor Test
    258
  - Throttle Position Sensor
    258
- Removal and Installation
  
  261
  - Automatic Shutdown Relay
    264
  - Camshaft Position Sensor-Dohc
    265
  - Crankshaft Position Sensor-2.4 L
    265
  - Crankshaft Position Sensor-2.5L
    266
  - Distributor Cap-2.5L
    267
  - Distributor Rotor-2.5L
    267
  - Engine Coolant Temperature Sensor-2.5L
    268
  - Intake Air Temperature Sensor
    268
  - Manifold Absolute Pressure (Map) Sensor-2.4L
    268
  - Manifold Absolute Pressure (Map)
    268
  - Sensor-2.5L
    269
  - Throttle Position Sensor
    269
- Specifications
  
  273
  - Firing Order
    273
  - Ignition Coils
    274
  - Spark Plug Cable Resistance-2.4L
    274
  - Spark Plug Cable Resistance-2.5L
    274
  - Spark Plugs
    274
Instrument Panel and Systems

275
- General Information
  
  276
- Description and Operation
  
  276
  - Autostick
    278
  - Compass/Temperature Mini-Trip Computer
    278
- Diagnosis and Testing
  
  278
- Service Procedures
  
  279
  - Compass Calibration Procedure
    279
- Removal and Installation
  
  280
  - Center Bezel
    280
  - Cluster Hood
    280
  - Cluster Lamp
    280
  - Cluster Printed Circuit Board
    280
  - Compass/Temperature Mini-Trip Computer Module
    280
  - Cubby Bin/Lamp
    281
  - Fuel Gauge and Temperature Gauge
    282
  - Glove Box Door Handle
    282
  - Glove Box Door Lock
    282
  - Hvac Control
    282
  - Instrument Cluster
    282
  - Instrument Panel End Covers - Left and Right
    284
  - Instrument Panel Speakers
    284
  - Instrument Panel Top Cover
    284
  - Junction Block/Body Control Module
    285
  - Left under Instrument Panel Silencer/ Duct
    285
  - Mask/Lens
    285
  - Odometer/Transmission Range Indicator
    286
  - Power Outlet
    286
  - Radio
    286
  - Right under Instrument Panel Silencer/Duct
    286
  - Speedometer/Tachometer and Odometer Transmission Range Indicator
    286
  - Vehicle Theft Security System Led
    286
Audio System

287
- Description and Operation
  
  288
  - Power Antenna
    288
  - Remote Amplifier
    288
  - Remote CD Changer
    288
- Diagnosis and Testing
  
  288
  - Audio Diagnostic Test Procedures
    288
  - Diagnostic Conditions
    299
  - Manual Antenna
    299
  - Power Antenna
    300
  - Remote CD Changer Test
    300
- General Information
  
  288
- Removal and Installation
  
  301
  - Door Mounted Speaker
    301
  - Instrument Panel Speaker
    301
  - Manual Antenna and Mast
    302
  - Power Antenna Mast
    302
  - Power Antenna
    302
  - Radio
    303
  - Rear Quarter Panel Speaker
    303
  - Remote Amplifier
    304
  - Remote CD Changer and Mounting Bracket
    304
Diagnosis and Testing

305
- Diagnosis and Testing
  
  306
  - Horn Relay
    306
  - Horn Switch
    306
  - Horn
    306
  - Horns will Not Sound
    306
  - System Test
    307
- Description and Operation
  
  306
- Removal and Installation
  
  308
  - Horn Relay
    308
  - Horn Switch
    308
  - Horns
    308
Vehicle Speed Control System

309
- General Information
  
  310
- Description and Operation
  
  310
  - Automatic Speed Control Overspeed
    311
  - Reduction
    311
  - Stop Lamp Switch
    311
  - Vacuum Reservoir
    311
  - Vehicle Speed and Distance
    311
- Diagnosis and Testing
  
  311
  - Checking for Diagnostic Codes
    312
  - Overshoot/Undershoot on Speed Control Set
    315
  - Servo Vacuum Test
    315
  - Speed Control Switch Test
    315
  - Stop Lamp Switch Test
    316
  - Vacuum Supply Test
    317
  - Vehicle Speed Sensor
    317
- Removal and Installation
  
  317
  - Servo
    317
  - Speed Control Servo Cable
    318
  - Speed Control Switch
    318
  - Stop Lamp Switch
    318
  - Vacuum Reservoir
    319
  - Vehicle Speed Sensor
    319
Windshield Wipers and Washers

327
- General Information
  
  328
  - Multi-Function Switch
    328
  - Windshield Washers
    328
- Description and Operation
  
  328
  - Wiper Blades
    328
- Diagnosis and Testing
  
  329
  - Windshield Washers
    329
  - Windshield Wiper System Conditions
    329
  - Wiper Motor System
    332
- Removal and Installation
  
  334
  - Multi-Function Switch
    334
  - Washer Nozzle
    334
  - Washer Reservoir Pump
    335
  - Washer Reservoir
    335
  - Wiper Arm and Blade
    335
  - Wiper Arm Linkage or Cap
    336
  - Wiper Blade Element
    336
- Cleaning and Inspection
  
  337
  - Wiper Blades
    337
  - Wiper Arm
    337
- Adjustments
  
  337
  - Wiper Motor Assembly Mounting Grommet
    337
  - Wiper Motor Assembly
    337
Restraint System

359
- Description and Operation
  
  360
  - Airbag Control Module
    360
  - Clockspring
    360
  - Driver and Passenger Airbag Module
    360
  - Structural Seat Belt System
    360
- General Information
  
  360
- Diagnosis and Testing
  
  361
  - Airbag System
    361
  - Structural Seat Belt System Conditions
    361
- Service Procedures
  
  362
  - Cleanup Procedure
    362
  - Handling Airbag Module
    363
  - Maintenance Inspection
    363
- Removal and Installation
  
  363
  - Airbag Control Module (Acm)
    363
  - Clockspring
    364
  - Driver Airbag Module
    365
  - Passenger Airbag Module
    365
  - Seat Belt Control Timer Module
    367
- Adjustments
  
  368
  - Steering Wheel
    368
  - Clockspring Centering Procedure
    368
Electrically Heated Systems

369
- Diagnosis and Testing
  
  369
- Description and Operation
  
  369
  - Introduction
    369
  - Rear Window Defogger Relay
    369
    
    Electrically Heated Systems
    369
    
    System Test
    370
- Service Procedures Repair Grid Lines, Terminals and Pigtails
  
  371
- Removal and Installation
  
  372
  - Hvac Control
    372
  - Rear Window Defogger Relay
    372
Power Door Locks

373
- Description and Operation
  
  374
  - Door Lock Inhibit
    374
  - Keyless Entry System
    374
- Power Door Locks
  
  374
- General Information
  
  374
- Diagnosis and Testing
  
  374
  - Deck Lid
    374
  - Door Lock Motor/Latch
    374
  - Door Lock Switch
    374
  - Door Lock System
    374
  - Voltage
    374
- Adjustments
  
  375
- Service Procedures
  
  375
  - Automatic Door Locks Enabled
    375
- Removal and Installation
  
  375
  - Deck Lid Solenoid
    375
  - Door Lock Motor/Latch
    375
  - Door Lock Switch
    375
  - Deck Lid
    375
    
    Remote Keyless Entry
    376
    
    Power Seats
    383
Power Windows

387
- General Information
  
  388
  - Window Drop Relay Assembly
    388
  - Window Motor
    388
  - Window Switch
    388
  - Window Motor
    389
  - Window Switch and Bezel
    390
    
    Power Mirrors
    391
- Removal and Installation
  
  389
Chime Warning/Reminder System

393
- Description and Operation
  
  393
  - Door Ajar Chime
    393
  - Introduction
    393
- General Information
  
  393
- Diagnosis and Testing
  
  394
  - Chime Conditions
    394
- Removal and Installation
  
  395
  - Headlamp Switch
    395
  - Junction Block/Body Control Module
    395
  - Key-In Switch
    395
  - Seat Belt Buckle
    395
  - Wiring Diagrams
    397
Engine

737
- L Engine
  
  737
- General Information
  
  738
  - Engine Core Plugs
    738
  - Engine Performance
    738
- General Information
  
  739
  - Honing Cylinder Bores
    739
  - Hydrostatic Locked Engine
    741
  - Repair of Damaged or Worn Threads
    741
Exhaust System and Intake Manifold

831
- General Information
  
  832
  - Catalytic Converters
    832
  - Exhaust Gas Recirculation (Egr)
    832
  - Heat Shield
    832
- Description and Operation Intake/Exhaust Manifold-2.4L Engine
  
  834
  - Intake/Exhaust Manifold-2.5L Engine
    834
- Diagnosis and Testing Exhaust System
  
  835
- Removal and Installation
  
  836
  - Exhaust Manifold-2.4L Engine
    840
- Cleaning and Inspection
  
  841
  - Intake Manifold/Plenum-2.5L Engine
    841
  - Engine
    841
  - Exhaust Manifold-2.5L Engine
    844
  - Intake Manifold-2.5L Engine
    844
- Specifications Torque
  
  844
  - Power Steering Pump
    922
  - Power Steering Gear
    947
  - Steering Column
    959
Transaxle

969
- Description and Operation
  
  971
  - Special Additives
    971
  - Adaptive Controls
    971
  - Clutch and Gear
    971
  - Electronics
    971
  - Shifter/Ignition Interlock
    972
  - Transmission Control Module
    972
  - Transmission Range Sensor
    973
  - Transmission Temperature Sensor
    973
- Diagnosis and Testing
  
  973
  - 41Te Transaxle General Diagnosis
    973
  - Autostick
    973
  - Clutch Air Pressure Tests
    976
  - Fluid Leakage-Torque Converter Housing Area
    976
  - Interlock System Operation Check
    977
  - Shift Position Indicator
    977
- Service Procedures
  
  978
  - Fluid and Filter Change
    978
  - Fluid Drain, Refill and Level Check
    978
  - Flushing Coolers and Tubes
    979
  - Oil Cooler Flow Check
    981
  - Pinion Factor Procedure
    981
  - Transaxle Quick Learn Procedure
    981
- Removal and Installation
  
  981
  - Gearshift Cable
    981
  - Gearshift Mechanism
    982
  - Interlock Mechanism
    985
  - Manual Valve Lever (Shift Lever)
    985
  - Solenoid Assembly-Replace
    985
  - Speed Sensor-Input
    987
  - Speed Sensor-Output
    987
  - Transaxle
    987
  - Transmission Control Module
    987
  - Valve Body
    988
- Disassembly and Assembly
  
  993
  - Differential Repair
    1025
- Adjustments
  
  1028
- Cleaning and Inspection
  
  1028
  - Cleaning Valve Body
    1028
  - Autostick
    1028
  - Interlock System Adjustment
    1028
  - Output Gear Bearing
    1030
  - Transfer Shaft Bearing
    1032
- Schematics and Diagrams
  
  1032
  - Schematics
    1033
- Special Tools
  
  1046
- Specifications 41Te Automatic Transaxle
  
  1046
  - 41Te Automatic Transaxle
    1046
Tires and Wheels

1055
- Description and Operation
  
  1056
  - Radial-Ply Tires
    1056
  - Spare Tire (Temporary)
    1056
  - Tire Inflation Pressures
    1056
  - Tire Pressure for High-Speed Operation
    1057
- Diagnosis and Testing
  
  1057
  - Lead Correction Chart
    1058
  - Wheels
    1058
    
    Tire Noise or Vibration
    1058
- Service Procedures
  
  1060
  - Repairing Tire Leaks
    1060
  - Tire and Wheel Match Mounting
    1060
  - Tire and Wheel Rotation
    1060
- Cleaning and Inspection
  
  1061
  - Cleaning of Tires
    1061
- Specifications
  
  1062
  - Tire Specifications
    1062
    
    General Service Information
    1071
    
    Convertible Top
    1086
Heating and Air Conditioning

1129
- General Information
  
  1130
  - Safety Precautions and Warnings
    1130
- Description and Operation
  
  1130
  - A/C Pressure Transducer
    1130
  - Air Conditioning Components
    1130
  - Compressor Clutch/Coil Assembly
    1132
  - Engine Cooling System Requirements
    1132
  - Evaporator Probe
    1132
  - Expansion Valve
    1132
  - Handling Tubing and Fittings
    1132
  - System Airflow
    1133
- Diagnosis and Testing
  
  1133
  - A/C Performance Test
    1133
  - Control Module
    1134
- Service Procedures
  
  1136
  - R-134A REFRIGERANT
    1136
  - Thermocouple Probe
    1139
- Removal and Installation
  
  1140
  - A/C Pressure Transducer
    1140
  - Compressor Clutch/Coil Assembly
    1143
  - Compressor
    1143
  - Condenser
    1144
  - Control Module
    1145
  - Discharge Line
    1146
  - Evaporator
    1147
  - Expansion Valve
    1149
  - Filter/Drier
    1150
  - Heater Core
    1151
  - Heater Hoses
    1152
  - Liquid Line
    1153
  - Recirculation Door Cable
    1154
  - Suction Line
    1155
  - Temperature Door Cable
    1155
  - Unit Housing
    1156
- Disassembly and Assembly
  
  1157
  - Unit Housing Recondition
    1157
- Specifications
  
  1165
  - Clutch
    1165
  - Compressor
    1165
- Special Tools
  
  1165
  - Air Conditioning
    1165
  - Emission Control Systems
    1167

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