Chrysler 1997 Stratus Convertible RHD Service Manual page 868

FUEL FILTER FUEL PUMP MODULE LOCK
14 - 14 FUEL SYSTEM
REMOVAL AND INSTALLATION (Continued)
WARNING: WRAP
HOSES TO CATCH ANY GASOLINE SPILLAGE.
(9) Disconnect fuel lines from fuel pump module
(Fig. 16). These are quick connect fittings. Refer to
Quick Connect Fittings in this section.
Fig. 16 Fuel Lines at Fuel Pump Module
(10) Disconnect fuel supply line from the fuel
brake module.
(11) Remove fuel filter (Fig. 17).
INSTALLATION
The fuel supply (to filter) tube, return tube (to
pump module) are permanently attached to the fuel
filter. The ends of the fuel supply and return tubes
have different size quick-connect fittings. The larger
quick-connect fitting connects to the large nipple
(supply side) on the fuel pump module. The smaller
quick-connect fitting attaches to the small nipple
FUEL FILL
NECK
(return side) on the fuel pump module.
(1) Apply a light coating of clean 30 weight engine oil
to the fuel filter nipples. Install fuel tubes. Refer to Fuel
Tubes and Quick-Connect Fittings in this section.
Fig. 17 Fuel Filter
FUEL LINES RING
SHOP TOWELS AROUND
FUEL FILTER REAR CROSSMEMBER
TABS (4)
(2) Install fuel tank, filter and tank straps, install
the front bolts first and then the rear bolts. Torque
tank strap bolts to 23 N·m (250. in. lbs.). Make sure
pump module harness grommet is installed in
body as tank is raised into position.
(3) Lower vehicle and connect pump module con-
nector.
(4) Fill tank with fuel.
(5) Connect negative cable to auxiliary jumper ter-
minal.
FUEL PRESSURE REGULATOR
The fuel pressure regulator is part of the fuel
pump module (Fig. 18). Remove the fuel pump mod-
ule from the fuel tank to access the fuel pressure reg-
ulator.
Fig. 18 Fuel Pressure Regulator
WARNING: FUEL SYSTEM PRESSURE MUST BE
RELEASED BEFORE SERVICING ANY FUEL SYS-
TEM COMPONENT. PERFORM THE FUEL SYSTEM
PRESSURE RELEASE PROCEDURE.
REMOVAL
(1) Spread tangs on pressure regulator retainer
(Fig. 18).
(2) Pry fuel pressure regulator out of housing.
(3) Ensure both upper and lower O-rings were
removed with regulator.
INSTALLATION
(1) Lightly lubricate the O-rings with clean engine
oil and place them into opening in pump module (Fig.
19).
(2) Push regulator into opening in pump module.
(3) Fold tangs on regulator retainer over tabs on
housing.
PRY BETWEEN REGULATOR AND HOUSING FUEL REGULATOR PRESSURE
JX