Chrysler 1997 Stratus Convertible RHD Service Manual page 873

JX
REMOVAL AND INSTALLATION (Continued)
INSTALLATION
(1) Apply a light coating of clean engine oil to the
O-ring on the nozzle end of each injector.
CAUTION: Make sure spacers are located under
each fuel rail mounting position.
(2) Insert fuel injector nozzles into openings in
intake manifold. Seat the injectors in place. Tighten
fuel rail bolts to 12 N·m (8 ft. lbs.).
(3) Attach electrical connectors to fuel injectors.
(4) Connect fuel supply tube to fuel rail. Refer to
Quick Connect Fittings in the Fuel Delivery Section
of this Group.
(5) Install new gasket and position upper intake
plenum. Tighten plenum bolts to 18 N·m (13 ft. lbs.)
torque.
(6) Install bolts at plenum support brackets.
Tighten bolts to 18 N·m (13 ft. lbs.).
(7) Install EGR tube to plenum. Tighten EGR tube
to intake manifold plenum screws to 11 N·m (95 in.
lbs) torque.
(8) Install throttle cables.
(9) Attach electical connectors to sensors.
(10) Tighten air inlet tube clamps to 3 N·m
in. lbs. 5) torque.
(11) Connect negative terminal to auxillary jumper
terminal.
FUEL INJECTORS
REMOVAL
(1) Remove fuel rail. Refer to appropriate Fuel
Rail Removal in this section.
(2) Remove fuel injector clip (Fig. 36) or (Fig. 37).
(3) Pull injector out of fuel rail. Replace fuel injec-
tor O-rings.
INSTALLATION
(1) Reverse procedure for installation.
FUEL TANK
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE.
REMOVAL
(1) Release fuel system pressure. Refer to Fuel
Pressure Release Procedure in this section.
(2) Disconnect negative
jumper terminal.
(3) From inside trunk, disconnect pump wiring
jumper from main body harness. The 4 pin connector
is located under the trunk mat on the left side of
trunk near the base of the shock tower. Locate body
1 (25
cable from auxiliary
INJECTOR CLIP
FUEL RAIL PLIERS
Fig. 36 Fuel Injector Clip—2.0/2.4L Engines
Fig. 37 Fuel Injector Clip—2.5L Engine
grommet for jumper near base of rear seat. Push
grommet out and feed jumper completely through
hole in body.
(4) Remove fuel cap slowly to release tank pres-
sure.
(5) With vehicle on a hoist, drain fuel from tank.
Support fuel tank with a support such as a transmis-
sion jack stand.
(6) Position a fuel approved container, with a
capacity of at least 16 gallons, under the drain plug
located on the bottom left edge of the tank.
FUEL INJECTOR FUEL RAIL
FUEL INJECTOR INJECTOR CLIP
FUEL SYSTEM 14 - 19