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EXAxt ZR402G
YOKOGAWA EXAxt ZR402G Oxygen Analyzer Manuals
Manuals and User Guides for YOKOGAWA EXAxt ZR402G Oxygen Analyzer. We have
7
YOKOGAWA EXAxt ZR402G Oxygen Analyzer manuals available for free PDF download: User Manual, Instruction Manual, General Specifications, Technical Information
YOKOGAWA EXAxt ZR402G User Manual (209 pages)
Separate type Zirconia Oxygen/Humidity Analyzer
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 9 MB
Table of Contents
Safety Precautions
5
Table of Contents
8
IM 11M12A01-02E 13Th Edition : Jul. 19
14
1 Overview
16
Exaxt ZR > System Configuration
16
System 1
16
System 2
17
System 3
18
Exaxt ZR > System Components
19
System Components
19
Detectors and Accessories
19
2 Specifications
20
General Specifications
20
General Use Separate Type Detector and Related Equipment
22
ZR22G General Use Separate Type Detector
22
ZO21R Probe Protector
26
ZH21B Dust Protector
27
Separate Type Detector for High Temperature and Related Equipment
28
ZR22G (0.15M) Separate Type Detector for High Temperature
28
ZO21P High Temperature Probe Adapter
29
ZR402G Separate Type Converter
30
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
36
ZA8F Flow Setting Unit
36
ZR40H Automatic Calibration Unit
36
ZO21S Standard Gas Unit
40
Other Equipments
41
Dust Filter for the Detector (K9471UA)
41
Dust Guard Protector (K9471UC)
42
Ejector Assembly for High Temperature (E7046EC, E7046EN)
42
Stop Valve (L9852CB, G7016XH)
44
Check Valve (K9292DN, K9292DS)
45
Air Set
46
Zero Gas Cylinder (G7001ZC)
47
Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
47
Case Assembly for Calibration Gas Cylinder (E7044KF)
48
ZR22A Heater Assembly
49
3 Installation
50
Installation of General-Purpose Detector
50
Probe Insertion Hole
50
Installation of the Detector
51
Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC), Probe Protector ZO21R
51
Installation of ZH21B Dust Protector
53
Installation of High Temperature Detector (ZR22G-015)
54
Usage of the High Temperature Probe Adapter (ZO21P-H)
54
Probe Insertion Hole
55
Mounting of the High Temperature Detector
56
Installation of the ZR402G Converter
57
Installation of ZA8F Flow Setting Unit
59
Installation of ZR40H Automatic Calibration Unit
60
Installation of the Case Assembly (E7044KF)
61
Insulation Resistance Test
62
4 Piping
64
Piping for System 1
64
Parts Required for Piping in System 1
65
Connection to the Calibration Gas Inlet
66
Connection to the Reference Gas Inlet
66
Piping to the High Temperature Probe Adapter
66
Piping for System 2
68
Piping Parts for System 2
69
Piping for the Calibration Gas
69
Piping for the Reference Gas
70
Piping to the High Temperature Probe Adapter
70
Piping for System 3
70
Piping for the Detector with Pressure Compensation
72
Piping Parts for a System Using Detector with Pressure Compensation
74
Piping for the Calibration Gas
74
Piping for the Reference Gas
74
5 Wiring
76
General
76
Terminals for the External Wiring in the Converter
77
Wiring
78
Mounting of Cable Gland
79
Wiring
79
Connection to Converter
80
Connection to Detector
80
Power and Grounding Wiring
81
Wiring for Power to Detector Heater
82
Wiring for Detector Output
82
Wiring for Analog Output
84
Contact Output Wiring
84
Contact Input Wiring
85
Wiring for ZR40H Automatic Calibration Unit
86
Temperature Input Wiring
87
6 Components
88
ZR22G Detector
88
General-Purpose Detector (Except for ZR22G-015)
88
High Temperature Detector (ZR22G-015)
89
ZR402G Converter
90
Touchpanel Switch Operations
91
Basic Panel and Switch
91
Display Configuration
91
Display Functions
92
Entering Numeric and Text Data
93
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
95
7 Startup
96
Startup Procedure
96
Checking Piping and Wiring Connections
97
Checking Valve Setup
97
Supplying Power to the Converter
97
Confirmation of Converter Type Setting
98
Confirmation of Detector Type Setting
99
Selection of Sample Gas
99
Output Range Setting
99
Oxygen Analyzer - Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
99
Humidity Analyzer - Analog Output Setting
100
Humidity Analyzer - Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
100
Setting Display Item
101
Oxygen Analyzer - Setting Display Item
101
Humidity Analyzer - Setting Display Item
103
Checking Current Loop
105
Checking Contact I/O
105
Checking Contact Output
105
Checking Calibration Contact Output
106
Checking Input Contacts
106
Calibration
107
Calibration Setup
107
Manual Calibration
108
8 Detailed Data Setting
112
Current Output Setting
112
Oxygen Analyzer - Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
112
Humidity Analyzer - Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
112
Input Ranges
112
Setting Output Smoothing Coefficient
115
Selection of Output Mode
115
Default Values
115
Output Hold Setting
115
Definition of Equipment Status
116
Preference Order of Output Hold Value
116
Output Hold Setting
117
Default Values
117
Alarms Setting
117
Setting the Alarm Values
118
Alarm Output Actions
118
Alarm Setting Procedure
119
Default Values
120
Output Contact Setup
120
Output Contact
120
Setting Procedure
121
Default Values
123
Input Contact Settings
123
Input Contact Functions
123
Setting Procedure
124
Default Values
125
Other Settings
125
Setting the Date-And-Time
125
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
125
Setting Fuels
126
Setting Measurement Gas Temperature and Pressure
130
Setting Purging
132
Setting Passwords
133
9 Calibration
136
Calibration Briefs
136
Principle of Measurement with a Zirconia Oxygen Analyzer
136
Measurement Principle of Zirconia Humidity Analyzer
137
Calibration Gas
139
Compensation
139
Characteristic Data from a Sensor Measured During Calibration
140
Calibration Procedures
141
Mode
141
Calibration Procedure
142
Zero Gas Concentration
142
Span Gas Concentration
142
Setting Calibration Time
143
Calibration
144
Manual Calibration
144
Semi-Automatic Calibration
145
Automatic Calibration
145
10 Other Functions
146
Detailed-Data Display
146
Span Gas and Zero Gas Correction Ratios
146
Cell Response Time
147
Robustness of a Cell
147
Cell Temperature
147
C. J. Temperature
147
Cell Voltage
148
Thermocouple Voltage
148
Cold Junction Resistance (C.J. Voltage)
148
Cell's Internal Resistance
148
Software Revision
148
Maximum Oxygen Concentration, Humidity and Mixing Ratio
149
Minimum Oxygen Concentration, Humidity and Mixing Ratio
149
Average Oxygen Concentration, Humidity and Mixing Ratio
149
Heater On-Time Ratio
149
Time
149
History of Calibration Time
149
Power Supply Voltage
149
Power Frequency
149
Trend Graph
149
Setting Display Items
150
Sampling Interval
150
Setting Upper and Lower Limit Values on Graph
151
Default Setting
151
Other Display-Related Functions
152
Auto-Return Time
152
Entering Tag Name
152
Language Selection
152
Blow Back
153
Mode
153
Operation of Blow Back
153
Setting Output Hold Time and Blow Back Time
154
Setting Interval, Start Date, and Start Time
154
Default Setting
155
Parameter Initialization
155
Reset
162
Handling of the ZO21S Standard Gas Unit
162
Standard Gas Unit Component Identification
163
Installing Gas Cylinders
164
Calibration Gas Flow
164
Methods of Operating Valves in the ZA8F Flow Setting Unit
166
Preparation before Calibration
167
Operating the Span Gas Flow Setting Valve
167
Operating the Zero Gas Flow Setting Valve
167
Operation after Calibration
168
Advertisement
YOKOGAWA EXAxt ZR402G User Manual (206 pages)
Separate type Explosion-proof Zirconia Oxygen Analyzer
Brand:
YOKOGAWA
| Category:
Analytical Instruments
| Size: 14 MB
Table of Contents
Table of Contents
12
1 Overview
20
Exaxt ZR > System Configuration
20
System 1
20
System 2
21
Exaxt ZR > System Components
22
System Components
22
Detectors and Accessories
22
2 Specifications
24
General Specifications
24
ZR22S Separate Type Explosion-Proof Detector
24
ZO21R Probe Protector
31
Separate Type Explosion-Proof Detector for High Temperature and Related Equipment
32
ZR22S (0.15 M) Separate Type Explosion-Proof Detector for High Temperature
32
ZO21P High Temperature Probe Adapter
33
ZR402G Separate Type Converter
35
Standard Specification
35
Functions
36
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
40
ZA8F Flow Setting Unit
40
ZR40H Automatic Calibration Unit
42
ZO21S Standard Gas Unit
44
Other Equipments
45
Ejector Assembly for High Temperature (E7046EC, E7046EN)
45
Stop Valve (L9852CB, G7016XH)
46
Check Valve (K9292DN, K9292DS)
47
Air Set
48
Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
49
ZR22A Heater Assembly
50
3 Installation
53
Installation of General-Purpose Detector
54
Installation Location
54
ATEX Flameproof Type
54
FM Explosion-Proof Type
55
CSA Explosion-Proof Type
56
Iecex Flameproof Type
57
Probe Insertion Hole
59
Installation of the Detector
59
Installation of Probe Protector (ZO21R)
60
Installation of High Temperature Detector (Model ZR22S--015)
60
Installation Location
60
Usage of High Temperature Probe Adapter (Model ZO21P)
61
Probe Insertion Hole
62
Mounting of High Temperature Detector
63
Installation of ZR402G Converter
64
Installation Location
64
Mounting of the Converter
64
Installation of ZA8F Flow Setting Unit
66
Installation Location
66
Mounting of ZA8F Flow Setting Unit
66
Installation of ZR40H Automatic Calibration Unit
67
Installation Location
67
Mounting of ZR40H Automatic Calibration Unit
67
Insulation Resistance Test
69
4 Piping
71
Piping for a System Using Flow Setting Unit for Manual Calibration
72
Parts Required for Piping in a System Using Flow Setting Units for Manual Calibration
73
Piping for the Calibration Gas Inlet
74
Piping for the Reference Gas Inlet
74
Piping for the Reference Gas Outlet
74
Piping to the High Temperature Probe Adapter
74
Piping for a System to Perform Automatic Calibration
76
Parts Required for Piping in a System to Perform Automatic Calibration
77
Piping for the Calibration Gases
78
Piping for the Reference Gas
78
Piping to the High Temperature Probe Adapter
79
Piping for Blow Back
79
5 Wiring
81
General
81
Terminals for the External Wiring in the Converter
82
Wiring
83
Mounting of Cable Gland
84
Wiring for Detector Output
85
Cable Specifications
85
Connection to the Detector
86
Connection to the Converter
86
Wiring for Power to Detector Heater
87
Cable Specifications
87
Connection to Detector
87
Connection to Converter
88
Wiring for Analog Output
89
Cable Specifications
89
Wiring Procedure
89
Power and Grounding Wiring
89
Power Wiring
89
Grounding Wiring
90
Contact Output Wiring
90
Cable Specifications
91
Wiring Procedure
91
Wiring for ZR40H Automatic Calibration Unit
91
Cable Specifications
92
Wiring Procedure
92
Contact Input Wiring
92
6 Components and Their Functions
93
ZR22S Detector
93
General-Purpose Explosion-Proof Detector (Except for ZR22S--015)
93
High Temperature Detector (ZR22S--015)
94
ZR402G Converter
95
Touchpanel Switch Operations
96
Basic Panel and Switch
96
Display Configuration (for Oxygen Analyzer)
97
Display Functions
98
Entering Numeric and Text Data
98
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
100
7 Startup
101
Startup Procedure
101
Checking Piping and Wiring Connections
101
Checking Valve Setup
102
Supplying Power to the Converter
102
Confirmation of Converter Type Setting
103
Confirmation of Detector Type Setting
104
Selection of Sample Gas
104
Output Range Setting
104
Setting Display Item
105
Checking Current Loop
106
Checking Contact I/O
107
Checking Contact Outputs
107
Checking Calibration Contact Outputs
108
Checking Contact Inputs
108
Calibration
109
Calibration Setup
109
Manual Calibration
110
8 Detailed Data Setting
113
Current Output Setting
113
Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
113
Input Ranges
113
Setting Output Smoothing Coefficient
114
Selection of Output Mode
114
Default Values
114
Output Hold Setting
115
Definition of Equipment Status
115
Preference Order of Output Hold Value
116
Output Hold Procedure
116
Default Values
117
Oxygen Concentration Alarms Setting
118
Setting the Alarm Values
118
Alarm Output Actions
118
Alarm Setting Procedure
119
Default Values
120
Contact Output Setting
120
Contact Output
120
Setting Procedure
121
Default Values
123
Contact Input Setting
124
Contact Input Functions
124
Setting Procedure
125
Default Values
125
Other Settings
126
Setting the Date-And-Time
126
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
126
Setting Fuels
127
Setting Purging
132
Setting Passwords
133
9 Calibration
135
Calibration Briefs
135
Principle of Measurement
135
Calibration Gas
136
Compensation
137
Characteristic Data from a Sensor Measured During Calibration
138
Calibration Procedures
139
Calibration Setting
139
Default Values
142
Calibration
143
10 Other Functions
145
Detailed-Data Display
145
Cell Voltage
145
Thermocouple Voltage
146
Cold Junction Resistance (C.J. Voltage)
146
Cell's Internal Resistance
146
Software Revision
146
Span Gas and Zero Gas Correction Ratios
146
Cell Response Time
147
Robustness of a Cell
147
Cell Temperature
147
C. J. Temperature
148
Maximum Oxygen Concentration
148
Minimum Oxygen Concentration
148
Average Oxygen Concentration
148
Heater On-Time Ratio
148
Time
148
History of Calibration Time
148
Power Supply Voltage
148
Power Frequency
148
Trend Graph
149
Setting Display Items
149
Sampling Interval
149
Setting Upper and Lower Limit Values on Graph
150
Default Setting
150
Other Display-Related Functions
151
Auto-Return Time
151
Entering Tag Name
151
Language Selection
151
Blow Back
152
Mode of Blow Back
152
Operation of Blow Back
152
Setting Output Hold Time and Blow Back Time
153
Setting Interval, Start Date, and Start Time
153
Default Setting
154
Parameter Initialization
154
Reset
157
Handling of the ZO21S Standard Gas Unit
158
Standard Gas Unit Component Identification
158
Installing Gas Cylinders
159
Calibration Gas Flow
159
Methods of Operating Valves in the ZA8F Flow Setting Unit
162
Preparation before Calibration
162
Operating the Span Gas Flow Setting Valve
162
Operating the Zero Gas Flow Setting Valve
162
Operation after Calibration
163
YOKOGAWA EXAxt ZR402G Instruction Manual (207 pages)
Separate type Zirconia Oxygen Analyzer
Brand:
YOKOGAWA
| Category:
Analytical Instruments
| Size: 2 MB
Table of Contents
Table of Contents
8
1 Overview
13
Exaxtzr > System Configuration
13
System 1
13
System 2
14
System 3
15
Exaxtzr > System Components
16
System Components
16
Detectors and Accessories
16
2 Specifications
17
General Specifications
17
Standard Specifications
17
General-Use Separate-Type Detector and Related Equipment
19
ZR22G General-Use Separate-Type Detector
19
ZO21R-L Probe Protector
24
High-Temperature Separate-Type Detector and Related Equipment
25
ZR22G (0.15M) High-Temperature Separate-Type Detector
25
ZO21P-H Adapter for High-Temperature Probe
26
ZR402G Separate-Type Converter
28
Standard Specification
28
Functions
29
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
33
ZA8F Flow Setting Unit
33
ZR40H Automatic Calibration Unit
35
ZO21S Standard Gas Unit
38
Other Equipment
40
Dust Filter for the Detector (Part No.: K9471UA)
40
Auxiliary Ejector for High Temperature (Part No. E7046EC or E7046EN)
41
Stop Valve (Part No. L9852CB or G7016XH)
43
Check Valve (Part No. K9292DN or K9292DS)
44
Air Set (Part No. G7011XF or E7040EL)
45
Zero Gas Cylinder (Part No. G7001ZC)
45
Cylinder Regulator Valve (Part No. G7013XF or G7014XF)
46
Calibration Gas Unit Case (Part No. E7044KF)
46
Model ZR22A Heater Assembly
47
3 Installation
49
Installation of the Detector
49
Location
49
Probe Insertion Hole
49
Installation of the Detector
50
Installation of the Dust Filter( Part no K9471UA)
51
Installation of the Detector (Model ZR22G-015)
53
Installation Location
53
Usage of the High-Temperature Probe Adapter (Model ZO21P-H)
53
Probe Insertion Hole
55
Mounting of the High-Temperature Detector
55
Installation of the Converter
57
Location
57
Mounting of the Converter
57
Installation of ZA8F Flow Setting Unit
60
Location
60
Mounting of ZA8F Flow Setting Unit
60
Installation of ZR40H Automatic Calibration Unit
62
Location
62
Mounting of ZR40H Automatic Calibration Unit
62
Installation of the Calibration Gas Unit Case (E7044KF)
64
Location
64
Mounting
64
Insulation Resistance Test
65
External Dimensions of Detectors with Pressure Compensation
66
4 Piping
73
Piping for System 1
73
Parts Required for Piping in System 1
74
Connection to the Calibration Gas Inlet
75
Connection to the Reference Gas Inlet
75
Piping to the High-Temperature Probe Adapter
76
Piping for System 2
78
Piping Parts for System 2
79
Piping for the Calibration Gas
80
Piping for the Reference Gas
80
Piping to the High-Temperature Probe Adapter
80
Piping for System 3
81
Blow Back Piping
82
Piping for the Detector with Pressure Compensation
84
Piping Parts for a System Using Detector with Pressure Compensation4-14
86
Piping for the Calibration Gas
86
Piping for the Reference Gas
86
5 Wiring
87
General
87
Terminals for the External Wiring in the Converter
88
Wiring
89
Mounting of Cable Gland
90
Wiring for Detector Output
91
Cable Specifications
91
Connection to the Detector
92
Connection to the Converter
93
Wiring for Power to Detector Heater
94
Cable Specifications
94
Connection to Detector
94
Connection to Converter
95
Wiring for Analog Output
96
Cable Specifications
96
Wiring Procedure
96
Power and Grounding Wiring
97
Power Wiring
97
Grounding Wiring
97
Contact Output Wiring
98
Cable Specifications
98
Wiring Procedure
98
Wiring for ZR40H Automatic Calibration Unit
99
Cable Specifications
99
Wiring Procedure
100
Contact Input Wiring
101
Cable Specifications
101
Wiring Procedure
101
6 Components
103
ZR22G Detector
103
General-Purpose Detector (Except for Model ZR22G-015)
103
High-Temperature Detector (Model ZR22G-015)
104
ZR402G Converter
105
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
106
7 Startup
107
Checking Piping and Wiring Connections
107
Checking Valve Setup
107
Supplying Power to the Converter
108
Touchpanel Switch Operations
109
Basic Panel and Switch
109
Display Configuration (for Oxygen Analyzer)
110
Display Functions
111
Entering Numeric and Text Data
111
Confirmation of Converter Type Setting
113
Confirmation of Detector Type Setting
114
Selection of Measurement Gas
114
Output Range Setting
114
Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
114
Setting Display Item
115
Checking Current Loop
117
Checking Contact I/O
118
Checking Contact Output
118
Checking Calibration Contact Output
119
Checking Input Contacts
119
Calibration
120
Calibration Setup
120
Manual Calibration
121
8 Detailed Data Setting
125
Current Output Setting
125
Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
125
About Input Ranges
125
Entering Output Damping Constants
126
Selection of Output Mode
126
Default Values
127
Output Hold Setting
128
Definition of Equipment Status
128
Preference Order of Output Hold Value
129
Output Hold Setting
130
Default Values
130
Setting Oxygen Concentration Alarms
131
Alarm Values
131
Alarm Output Actions
131
Alarm Setting Procedure
132
Default Values
133
Output Contact Setup
134
Output Contact
134
Setting Procedure
134
Default Values
137
Input Contact Settings
138
Input Contact Functions
138
Setting Procedure
139
Default Values
139
Other Settings
140
Setting the Date-And-Time
140
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
140
Setting Fuels
141
Setting Passwords
146
9 Calibration
147
Calibration Briefs
147
Principle of Measurement
147
Calibration Gas
148
Compensation
149
Characteristic Data from a Sensor Measured During Calibration
150
Calibration Procedures
151
Calibration Setting
151
Default Values
154
Calibration
155
10 Other Functions
157
Display
157
Detailed Display
157
Trend Graph
161
Auto(Matic) Revert Time
163
Entering Tag Name
163
Language Selection
163
Blowback
164
Blowback Setup
164
Operational Data Initialization
167
Reset
170
Handling of the ZO21S Standard Gas Unit
171
Standard Gas Unit Component Identification
171
Installing Gas Cylinders
172
Calibration Gas Flow
172
Methods of Operating Valves in the ZA8F Flow Setting Unit
175
Preparation before Calibration
175
Operating the Span Gas Flow Setting Valve
175
Operating the Zero Gas Flow Setting Valve
176
Operation after Calibration
176
Advertisement
YOKOGAWA EXAxt ZR402G User Manual (169 pages)
Integrated type Zirconia Oxygen/Humidity
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Safety Precautions
5
Table of Contents
10
1 Overview
16
Exaxt ZR > System Configuration
16
System 1
16
System 2
17
System 3
18
Exaxt ZR > System Components
19
System Components
19
Oxygen/Humidity Analyzer and Accessories
19
2 Specifications
20
General Specifications
20
Standard Specifications
20
ZR202G Integrated Type Zirconia Oxygen Analyzer
21
ZO21R Probe Protector
28
ZH21B Dust Protector
29
ZA8F Flow Setting Unit and ZR20H Automatic Calibration Unit
30
ZA8F Flow Setting Unit
30
ZR20H Automatic Calibration Unit
33
ZO21S Standard Gas Unit
35
Other Equipment
36
Dust Filter for Oxygen Analyzer (Part No. K9471UA)
36
Dust Guard Protector (K9471UC)
36
Stop Valve (Part No. L9852CB or G7016XH)
37
Check Valve (Part No. K9292DN or K9292DS)
37
Air Set
38
Zero Gas Cylinder (Part No. G7001ZC)
39
Pressure Regulator (G7013XF or G7014XF) for Gas Cylinder
40
Case Assembly (E7044KF) for Calibration Gas Cylinder
40
ZR202A Heater Assembly
41
3 Installation
42
Installation of ZR202G Zirconia Oxygen/Humidity Analyzer
42
Probe Insertion Hole
42
Installation of the Probe
43
Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC) Probe Protector (ZO21R)
43
Installation of ZH21B Dust Protector
45
Installation of ZA8F Flow Setting Unit
46
Installation of ZR20H Automatic Calibration Unit
47
Installation of the Case Assembly (E7044KF) for Calibration Gas Cylinder
48
Insulation Resistance Test
49
4 Piping
52
Piping for System 1
52
Piping Parts for System 1
53
Piping for the Calibration Gas
53
Piping for the Reference Gas
53
Piping Parts for System 2
54
Piping for the Calibration Gas
54
Piping for the Reference Gas
55
Piping for System 3
55
Piping for the Oxygen Analyzer with Pressure Compensation
57
Piping Parts for Oxygen Analyzer with Pressure Compensation
59
Piping for the Calibration Gas
59
Piping for the Reference Gas
59
5 Wiring
60
General
60
Terminals for the External Wiring
61
Wiring
61
Mounting of Cable Gland
62
Wiring for Analog Output
62
Cable Specifications
63
Wiring Procedure
63
Wiring Power and Ground Terminals
63
Wiring for Power Line
63
Wiring for Ground Terminals
64
Wiring for Contact Output
64
Cable Specifications
64
Wiring Procedure
64
Wiring for Contact Input
64
Cable Specifications
65
Wiring Procedure
65
6 Components
66
ZR202G Zirconia Oxygen/Humisity Analyzer
66
ZA8F Flow Setting Unit, ZR20H Automatic Calibration Unit
67
7 Startup
68
Checking Piping and Wiring Connections
68
Valve Setup
68
Supplying Power to Converter
69
Operation of Infrared Switch
69
Display and Switches
69
Display Configuration
71
Entering Parameter Code Selection Display
72
Selecting Parameter Codes
73
Changing Set Values
73
Confirmation of Equipment Type Setting
75
Selection of Measurement Gas
76
Output Range Setting
76
Oxygen Analyzer -Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
76
Humidity Analyzer -Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
78
Setting Display Item
79
Oxygen Analyzer - Setting Display Item
79
Humidity Analyzer - Setting Display Item
80
Checking Current Loop
80
Checking Contact I/O
81
Contact Output Check
81
Checking Calibration Contact Output
82
Checking Input Contacts
83
Calibration
83
Calibration Setup
83
Manual Calibration
86
8 Detailed Data Setting
88
Current Output Setting
88
Oxygen Analyzer_Current Output Setting
88
Oxygen Analyzer_Analog Output Setting
88
Concentration at 20 Ma
88
Input Ranges
89
Setting Minimum Oxygen Concentration (at 4 Ma) and Maximum Oxygen Concentration (at 20 Ma)
89
Entering Output Damping Constants
92
Selection of Output Mode
92
Default Values
92
Output Hold Setting
92
Definition of Equipment Status
93
Preference Order of Output Hold Value
94
Output Hold Setting
94
Default Values
94
Setting Alarms
95
Alarm Values
95
Alarm Output Actions
95
Alarm Setting
96
Default Values
97
Output Contact Setup
97
Output Contact
97
Setting Output Contact
98
Default Values
99
Input Contact Settings
99
Input Contact Functions
99
Setting Input Contact
100
Default Values
100
Other Settings
100
Setting the Date-And-Time
100
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
101
Setting Fuels
102
Setting Measurement Gas Temperature and Pressure
106
Setting Purging
107
9 Calibration
108
Calibration Briefs
108
Principle of Measurement with a Zirconia Oxygen Analyzer
108
Measurement Principle of Zirconia Humidity Analyzer
109
Calibration Gas
111
Compensation
111
Characteristic Data from a Sensor Measured During Calibration
112
Calibration Procedures
113
Mode
113
Calibration Procedure
113
Zero Gas Concentration
114
Span Gas Concentration
114
Calibration Time
114
Calibration
116
Manual Calibration
116
Semi-Automatic Calibration
116
Automatic Calibration
117
10 Other Functions
118
Detailed Display
118
Oxygen Concentration
119
Humidity
119
Mixing Ratio
119
Relative Humidity
119
Dew Point
119
Air Ratio
120
Cell Temperature
120
Process Gas Temperature
120
C. J. Temperature
120
Amount of Water Vapor in Exhaust Gas
120
Cell Voltage
121
Thermocouple Voltage
121
Cold Junction Voltage
121
Current Output
121
Response Time
121
Cell's Internal Resistance
122
Robustness of a Cell
122
Heater On-Time Ratio
122
Oxygen Concentration (with Time Constant), Humidity (with Time Constant), and Mixing Ratio (with Time Constant)
123
Maximum Oxygen Concentration, Humidity, and Mixing Ratio
123
Minimum Oxygen Concentration, Humidity, and Mixing Ratio
123
Average Oxygen Concentration, Humidity, and Mixing Ratio
123
Span and Zero Correction Ratios
123
History of Calibration Time
124
Time
124
Software Revision
124
Operational Data Initialization
124
Initialization Procedure
125
Reset
125
Handling of the ZO21S Standard Gas Unit
138
Standard Gas Unit Component Identification
138
Installing Gas Cylinders
138
Calibration Gas Flow
139
Methods of Operating Valves in the ZA8F Flow Setting Unit
140
Preparation before Calibration
141
Operating the Span Gas Flow Setting Valve
141
Operating the Zero Gas Flow Setting Valve
141
Treatment after Calibration
141
11 Inspection and Maintenance
142
Inspection and Maintenance of the Detector
142
Cleaning the Calibration Gas Tube
142
Replacing the Sensor Assembly
143
Replacement of the Heater Assembly
145
Replacement of Dust Filter
147
Replacement of O-Ring
147
Stopping and Re-Starting Operation
148
Inspection and Maintenance of the Converter
148
Fuse Rating
149
Replacement of Flowmeter for ZR20H Automatic Calibration Unit
150
YOKOGAWA EXAxt ZR402G Technical Information (36 pages)
Direct In Situ Zirconia Oxygen Analyzer (Applications Volume)
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 6 MB
Table of Contents
Table of Contents
3
All Right Reserved Copyright © 2004, Yokogawa Electric Corporation TI 11M12A01-01E Mar. 14
4
1 Overview
5
2 Installation Guide
7
Selecting an Installation Site
7
3 System Configurations
9
ZR402G Direct in Situ Zirconia Oxygen Analyzer System Block Diagrams
9
Selection According to Use
10
Examples of System Component Selection Based on Sample Gas Conditions
14
4 Applications
17
Boiler
17
Package Boiler
17
Power Generation Boiler (Heavy Oil, Gas)
18
Pulverized Coal Boiler
19
Black Liquor Recovery Boiler
20
Iron and Steel Furnaces
21
Iron & Steel Heating Furnace
21
Hot Blast Stove (Blast Furnace Facility)
22
Coke Oven Facility
23
Soaking Pit
24
Ceramic, Brick, Glass & Cement Furnaces/Kilns)
25
Rotary Type Lime Kiln
25
Cement Kiln (Cyclone Outlet Gas)
26
Petroleum Refining and Petrochemical Fired Heaters
27
Naphtha Cracking Furnace
28
Petroleum Refinery Process Fired Heater Example
29
Garbage Incinerator
30
Non-Combustion Applications
31
Oxygen Enrichment Facility
31
Power Generation Boiler Window Box
32
Aeration Tank
33
Difficult Measurement Applications
34
Calcination Furnace
34
Facilities with Reducing Gas Atmospheres
34
YOKOGAWA EXAxt ZR402G Technical Information (37 pages)
Direct In Situ Zirconia
Brand:
YOKOGAWA
| Category:
Analytical Instruments
| Size: 2 MB
Table of Contents
Table of Contents
2
1 Overview
4
2 Installation Guide
6
Selecting an Installation Site
6
3 System Configurations
8
ZR402G Direct in Situ Zirconia Oxygen Analyzer System Block Diagrams
8
Selection According to Use
9
Examples of System Component Selection Based on Sample Gas Conditions
13
4 Applications
16
Boiler
16
A) Package Boiler
16
B) Power Generation Boiler (Heavy Oil, Gas)
17
C) Pulverized Coal Boiler
18
D) Black Liquor Recovery Boiler
19
Iron and Steel Furnaces
20
A) Iron & Steel Heating Furnace
20
B) Hot Blast Stove (Blast Furnace Facility)
21
C) Coke Oven Facility
22
D) Soaking Pit
23
Ceramic, Brick, Glass & Cement Furnaces/Kilns)
24
A) Rotary Type Lime Kiln
24
B) Cement Kiln (Cyclone Outlet Gas)
25
Petroleum Refining and Petrochemical Fired Heaters
26
A) Petroleum Refinery Process Fired Heater Example
27
B) Naphtha Cracking Furnace
28
Garbage Incinerator
29
Non-Combustion Applications
30
A) Oxygen Enrichment Facility
30
B) Power Generation Boiler Window Box
31
C) Aeration Tank
32
Difficult Measurement Applications
33
B) Calcinating Furnace
34
YOKOGAWA EXAxt ZR402G General Specifications (37 pages)
High Temperature Humidity Analyzers
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 2 MB
Table of Contents
Basic System Configuration
2
System Components
4
Standard Specifications
5
General Specifications
5
ZR202G Integrated Type Zirconia Oxygen Analyzer
8
Examples of Application
10
ZA8F Flow Setting Unit
16
Heater Assembly
22
External Dimensions
23
Wiring Connections
36
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