SUZUKI Burgman AN400 Maxi Scooter Manuals

Manuals and User Guides for SUZUKI Burgman AN400 Maxi Scooter. We have 3 SUZUKI Burgman AN400 Maxi Scooter manuals available for free PDF download: Service Manual, Supplementary Service Manual

Suzuki Burgman AN400 Service Manual (475 pages)

Brand: Suzuki | Category: Scooter | Size: 37 MB

Section 1 Engine

59
- General Information
  13
- Maintenance and Lubrication
  28
- Scheduled Maintenance
  28
- Lubrication Points
  29
- Brake Hose Replacement
  41
- Table of Contents
  59
- Engine General Information and Diagnosis
  
  64
  - Injection Timing Description
    64
  - Self-Diagnosis Function
    65
- Schematic and Routing Diagram
  
  67
  - FI System Wiring Diagram
    67
  - Terminal Alignment of ECM Coupler (Harness Side)
    68
- Component Location
  
  69
  - FI System Parts Location
    69
- Diagnostic Information and Procedures
  
  70
- Specifications
  
  130
  - Service Data
    130
- Special Tools and Equipment
  
  131
  - Special Tool
    131
- Emission Control Devices
  
  132
- Precautions
  
  132
  - Precautions for Emission Control Devices
    132
- General Description
  
  132
- Repair Instructions
  
  135
- Specifications
  
  137
  - Service Data
    137
  - Tightening Torque Specifications
    137
  - ECM Removal and Installation
    138
  - CKP Sensor Inspection
    138
  - CKP Sensor Removal and Installation
    138
  - IAP Sensor Inspection
    139
  - IAP Sensor Removal and Installation
    139
  - TP Sensor Inspection
    139
  - TP Sensor Adjustment
    139
  - TP Sensor Removal and Installation
    140
  - ECT Sensor Inspection
    140
  - ECT Sensor Removal and Installation
    140
  - Speed Sensor Inspection
    140
  - Speed Sensor Removal and Installation
    141
  - IAT Sensor Inspection
    141
  - IAT Sensor Removal and Installation
    141
  - TO Sensor Inspection
    141
  - TO Sensor Removal and Installation
    142
  - STP Sensor Inspection
    142
  - STP Sensor Adjustment
    142
  - STP Sensor Removal and Installation
    143
  - ISC Valve Inspection
    143
  - ISC Valve Removal and Installation
    143
- Specifications
  
  144
  - Service Data
    144
  - Tightening Torque Specifications
    144
- Special Tools and Equipment
  
  144
  - Special Tool
    144
- 1C-7 Engine Electrical Devices
  
  144
  - HO2 Sensor Inspection
    144
  - HO2 Sensor Removal and Installation
    144
- Engine Mechanical
  
  145
- Precautions
  
  145
  - Precautions for Engine Mechanical
    145
- Schematic and Routing Diagram
  
  145
  - Camshaft and Sprocket Assembly Diagram
    145
  - Throttle Cable Routing Diagram
    146
- Diagnostic Information and Procedures
  
  147
  - Compression Pressure Check
    147
- Repair Instructions
  
  148
  - Engine Components Removable with the Engine in Place
    148
  - Engine Assembly Removal and Installation
    150
  - Crankcase Bracket Removal and Installation
    153
  - Crankcase Bracket Inspection
    153
  - Air Cleaner Box Removal and Installation
    153
  - Air Cleaner Element Inspection
    154
  - Air Cleaner Drain Plug Inspection
    154
  - Throttle Cable Removal and Installation
    154
  - Throttle Cable Adjustment
    154
  - Throttle Body Components
    155
  - Throttle Body Construction
    156
  - Throttle Body Removal and Installation
    157
  - Throttle Body Disassembly and Assembly
    157
  - Throttle Body Inspection and Cleaning
    159
  - Engine Top Side Disassembly
    160
  - Engine Top Side Assembly
    162
  - Camshaft Inspection
    166
  - Cam Chain Tension Adjuster Inspection
    168
  - Cam Chain Guide Inspection
    169
  - Cylinder Head Disassembly and Reassembly
    169
  - Cylinder Head Related Parts Inspection
    173
  - Valve Guide Replacement
    176
  - Valve Seat Repair
    177
  - Cylinder Disassembly and Assembly
    177
  - Cylinder Inspection
    178
  - Piston Ring Removal and Installation
    178
  - Piston and Related Parts Inspection
    179
  - Engine Bottom Side Disassembly
    181
  - Engine Bottom Side Assembly
    188
  - Cam Chain Tensioner Inspection
    195
  - Conrod and Crankshaft Inspection
    195
  - Width between Crankshaft Webs
    196
  - Bearing Inspection
    196
  - Bearing Removal and Installation
    196
  - Rear Suspension Mounting Bushing Removal and Installation
    198
- Specifications
  
  199
  - Service Data
    199
  - Tightening Torque Specifications
    201
- Special Tools and Equipment
  
  202
  - Recommended Service Material
    202
  - Special Tool
    202
- Engine Lubrication System
  
  205
- Precautions
  
  205
  - Precautions for Engine Oil
    205
- Schematic and Routing Diagram
  
  205
  - Engine Lubrication System Chart Diagram
    205
  - Engine Lubrication Circuit Diagram
    206
- Diagnostic Information and Procedures
  
  207
  - Engine Lubrication Symptom Diagnosis
    207
  - Oil Pressure Check
    207
- Repair Instructions
  
  208
- Specifications
  
  210
  - Service Data
    210
  - Tightening Torque Specifications
    210
- Special Tools and Equipment
  
  211
  - Special Tool
    211
- Engine Cooling System
  
  212
- Precautions
  
  212
  - Engine Cooling System Warning
    212
- General Description
  
  212
- Schematic and Routing Diagram
  
  215
  - Cooling Circuit Diagram
    215
  - Radiator Hose Routing Diagram
    216
- Component Location
  
  216
  - Engine Cooling System Components Location
    216
- Diagnostic Information and Procedures
  
  217
  - Engine Cooling Symptom Diagnosis
    217
- Repair Instructions
  
  217
  - Cooling Circuit Inspection
    217
  - Radiator Cap Inspection
    218
  - Radiator Removal and Installation
    218
  - Radiator Cleaning
    219
  - Radiator Hose Inspection
    219
  - Radiator Hose Removal and Installation
    220
  - Radiator Reservoir Tank Removal and Installation
    220
  - Cooling Fan Inspection
    220
  - Cooling Fan Removal and Installation
    221
  - Cooling Fan Thermo-Switch Removal and Installation
    221
  - Cooling Fan Thermo-Switch Inspection
    222
  - ECT Sensor Removal and Installation
    222
  - ECT Sensor Inspection
    222
  - Thermostat Removal and Installation
    222
  - Thermostat Inspection
    223
  - Water Pump Components
    224
  - Water Pump Construction
    225
  - Water Pump Removal and Installation
    225
  - Water Pump Disassembly and Assembly
    226
  - Water Pump Related Parts Inspection
    228
- Specifications
  
  229
  - Service Data
    229
  - Tightening Torque Specifications
    229
- Special Tools and Equipment
  
  230
  - Recommended Service Material
    230
  - Special Tool
    230
- Fuel System
  
  231
- Precautions
  
  231
  - Precautions for Fuel System
    231
- Schematic and Routing Diagram
  
  232
  - Fuel Tank Hose Construction
    232
- Diagnostic Information and Procedures
  
  233
  - Fuel System Diagnosis
    233
- Repair Instructions
  
  235
  - Fuel System Components
    235
  - Fuel Tank Heat Shield Construction
    236
  - Fuel Cut Valve Removal and Installation
    236
  - Fuel Tank Removal and Installation
    237
  - Fuel Pump Assembly Removal and Installation
    238
  - Fuel Drain Tray and FTPC Valve Removal and Installation
    239
  - Fuel Cut Valve Inspection
    240
  - FTPC Valve Inspection
    240
  - Fuel Pump Disassembly and Assembly
    240
  - Fuel Pressure Inspection
    242
  - Fuel Pump Relay Inspection
    243
  - Fuel Mesh Filter Inspection
    243
  - Fuel Level Gauge Inspection
    243
  - Fuel Pump Inspection
    244
  - Fuel Injector Inspection
    244
  - Fuel Injector Removal and Installation
    244
- Specifications
  
  245
  - Service Data
    245
  - Tightening Torque Specifications
    245
- Special Tools and Equipment
  
  246
  - Special Tool
    246
- Ignition System
  
  247
- General Description
  
  247
  - Immobilizer Description (for
    247
- Schematic and Routing Diagram
  
  248
  - Ignition System Diagram
    248
- Diagnostic Information and Procedures
  
  249
  - Ignition System Symptom Diagnosis
    249
  - No Spark or Poor Spark
    250
- Repair Instructions
  
  251
  - Spark Plug Removal and Installation
    251
  - Spark Plug Inspection and Cleaning
    251
  - Ignition Coil Inspection
    251
  - Ignition Coil Assembly Removal and Installation
    252
  - Spark Plug Removal and Installation
    252
  - Spark Plug Inspection
    252
  - CKP Sensor Inspection
    252
  - CKP Sensor Removal and Installation
    254
  - Engine Stop Switch Inspection
    254
  - Ignition Switch Inspection
    254
  - Ignition Switch Removal and Installation
    254
- Specifications
  
  255
  - Service Data
    255
- Special Tools and Equipment
  
  255
  - Special Tool
    255
- Starting System
  
  256
- Schematic and Routing Diagram
  
  256
  - Starting System Diagram
    256
- Component Location
  
  256
  - Starting System Components Location
    256
- Diagnostic Information and Procedures
  
  257
  - Starter Motor will Not Run
    257
- Repair Instructions
  
  258
- Specifications
  
  266
  - Service Data
    266
  - Tightening Torque Specifications
    266
- Special Tools and Equipment
  
  267
  - Recommended Service Material
    267
  - Special Tool
    267
- Charging System
  
  268
- Schematic and Routing Diagram
  
  268
  - Charging System Diagram
    268
- Component Location
  
  268
  - Charging System Components Location
    268
- Diagnostic Information and Procedures
  
  269
  - Charging System Symptom Diagnosis
    269
  - Battery Runs down Quickly
    270
- Repair Instructions
  
  271
  - Battery Current Leakage Inspection
    271
  - Regulated Voltage Inspection
    271
  - Generator Coil Resistance Inspection
    272
  - Generator No-Load Performance Inspection
    272
  - Regulator/Rectifier Inspection
    272
  - Generator Removal and Installation
    273
  - Battery Components
    275
  - Battery Initial Charging
    275
  - Battery Visual Inspection
    276
  - Battery Recharging
    277
  - Battery Removal and Installation
    277
- Specifications
  
  278
  - Service Data
    278
  - Tightening Torque Specifications
    278
- Special Tools and Equipment
  
  278
  - Special Tool
    278
- Exhaust System
  
  279
- Precautions
  
  279
  - Precautions for Exhaust System
    279
- Repair Instructions
  
  279
  - Exhaust System Components
    279
  - Exhaust Pipe / Muffler Removal and Installation
    280
  - Exhaust System Inspection
    282
  - HO2 Sensor Inspection
    282
- Specifications
  
  283
  - Tightening Torque Specifications
    283
- Special Tools and Equipment
  
  283
  - Recommended Service Material
    283
Section 2 Suspension

285
- Precautions
  
  286
  - Precautions for Suspension
    286
- Suspension General Diagnosis
  
  287
- Diagnostic Information and Procedures
  
  287
  - Suspension and Wheel Symptom Diagnosis
    287
- Repair Instructions
  
  288
  - Front Fork Components
    288
  - Front Fork Removal and Installation
    289
  - Front Fork Disassembly and Assembly
    290
  - Front Fork Inspection
    295
  - Front Fork Parts Inspection
    295
- Front Suspension
  
  288
- Specifications
  
  296
  - Service Data
    296
  - Tightening Torque Specifications
    296
- Special Tools and Equipment
  
  297
  - Recommended Service Material
    297
  - Special Tool
    297
- Rear Suspension
  
  298
- Repair Instructions
  
  298
- Specifications
  
  311
  - Service Data
    311
  - Tightening Torque Specifications
    311
- Special Tools and Equipment
  
  312
  - Recommended Service Material
    312
  - Special Tool
    312
- Precautions
  
  313
  - Precautions for Wheel and Tire
    313
- Wheels and Tires
  
  313
- Repair Instructions
  
  314
- Specifications
  
  327
  - Service Data
    327
  - Tightening Torque Specifications
    327
- Special Tools and Equipment
  
  328
  - Recommended Service Material
    328
  - Special Tool
    328
Section 3 Driveline / Axle

329
- Precautions
  
  330
  - Precautions for Driveline/Axle
    330
- Drive Chain / Drive Train / Drive Shaft
  
  331
- Diagnostic Information and Procedures
  
  331
  - Drive Chain and Sprocket Symptom Diagnosis
    331
- Repair Instructions
  
  332
- Specifications
  
  339
  - Tightening Torque Specifications
    339
- Special Tools and Equipment
  
  339
  - Recommended Service Material
    339
  - Special Tool
    339
Section 4 Brake

341
- Precautions
  
  343
  - Precautions for Brake System
    343
  - Brake Fluid Information
    343
- Brake Control System and Diagnosis
  
  344
- Schematic and Routing Diagram
  
  344
  - Front Brake Hose Routing Diagram
    344
  - Rear Brake Hose Routing Diagram
    345
- Diagnostic Information and Procedures
  
  346
  - Brake Symptom Diagnosis
    346
- Repair Instructions
  
  346
- Special Tools and Equipment
  
  357
  - Recommended Service Material
    357
  - Special Tool
    357
- Front Brakes
  
  358
- Repair Instructions
  
  358
- Specifications
  
  364
  - Service Data
    364
  - Tightening Torque Specifications
    364
- Special Tools and Equipment
  
  365
  - Recommended Service Material
    365
  - Special Tool
    365
- Repair Instructions
  
  366
- Rear Brakes
  
  366
- Special Tools and Equipment
  
  375
  - Recommended Service Material
    375
  - Special Tool
    375
- Specifications
  
  375
  - Tightening Torque Specifications
    375
- Parking Brake
  
  376
- General Description
  
  376
  - Parking Brake System (Brake-Lock System) Description
    376
- Schematic and Routing Diagram
  
  381
  - Parking Brake Cable (Brake-Lock Cable) Routing Diagram
    381
- Repair Instructions
  
  382
  - Parking Brake System (Brake-Lock System) Inspection
    382
  - Parking Brake System (Brake-Lock System) Removal and Installation
    382
Section 5 Tranmission / Transaxle

385
- Precautions
  
  386
  - Precautions for Transmission/Transaxle
    386
- Automatic Transmission
  
  387
- Schematic and Routing Diagram
  
  387
  - Drive Train System
    387
- Diagnostic Information and Procedures
  
  388
  - Automatic Transmission Symptom Diagnosis
    388
- Repair Instructions
  
  388
- Specifications
  
  403
  - Service Data
    403
  - Tightening Torque Specifications
    403
- Special Tools and Equipment
  
  404
  - Recommended Service Material
    404
  - Special Tool
    404
Section 6 Steering

405
- Precautions
  
  406
  - Precautions for Steering
    406
- Steering General Diagnosis
  
  407
- Diagnostic Information and Procedures
  
  407
  - Steering Symptom Diagnosis
    407
- Steering / Handlebar
  
  408
- Repair Instructions
  
  408
  - Handlebars Components
    408
  - Handlebars Removal and Installation
    409
  - Handlebars Inspection
    411
  - Steering Components
    412
  - Steering Removal and Installation
    413
  - Steering Related Parts Inspection
    416
  - Steering System Inspection
    416
  - Steering Stem Bearing Removal and Installation
    416
  - Steering Tension Adjustment
    417
- Specifications
  
  418
  - Tightening Torque Specifications
    418
- Special Tools and Equipment
  
  419
  - Recommended Service Material
    419
  - Special Tool
    419

Suzuki Burgman AN400 Service Manual (384 pages)

Brand: Suzuki | Category: Scooter | Size: 31 MB

General Information 1

7
- General Information
  2
- Servicing Information
  2
  - Table of Contents
    7
- Periodic Maintenance
  2
- Electrical System
  2
- Warning/Caution/Note
  8
- General Precautions
  8
- Suzuki An400 ( 03-Model)
  10
- Serial Number Location
  10
- Fuel, Oil and Engine Coolant Recommendation
  10
  - Fuel (for Usa and Canada)
    10
  - Fuel (for Other Countries)
    10
  - Engine Oil and Transmission Oil (for Usa)
    11
  - Engine Oil and Transmission Oil (for Other Countries)
    11
  - Final Gear Oil
    11
  - Brake Fluid
    11
  - Front Fork Oil
    11
  - Engine Coolant
    11
  - Water for Mixing
    11
  - Anti-Freeze/Engine Coolant
    11
  - Liquid Amount of Water/Engine Coolant
    12
- Break-In Procedures
  13
- Information Labels
  14
- Specifications
  15
  - Dimensions and Dry Mass
    15
  - Engine
    15
  - Drive Train
    15
  - Chassis
    15
Electrical

16
- Capacities
  16
- Country and Area Codes
  17
  - Periodic Maintenance Schedule
    19
    
    Periodic Maintenance Chart
    19
    
    Lubrication Points
    20
  - Maintenance and Tune-Up Procedures
    21
    
    Air Cleaner
    21
    
    Exhaust Pipe Bolt and Muffler Bolt
    22
    
    Valve Clearance
    22
    
    Spark Plug
    24
    
    Fuel Line
    25
    
    Engine Oil and Oil Filter
    25
    
    Final Gear Oil
    27
    
    Idle Speed
    28
    
    Throttle Cable Play
    29
    
    Cooling Fan Filter
    30
    
    Cooling System
    30
    
    Drive V-Belt Inspection
    32
    
    Pair(Air Supply)System
    32
    
    Brake System
    33
    
    Steering
    37
    
    Front Fork
    38
    
    Rear Suspension
    38
    
    Tire
    39
    
    Tire Tread Depth
    39
    
    Chassis Bolt and Nut
    40
  - Compression Pressure Check
    42
    
    Compression Test Procedure
    42
  - Oil Pressure Check
    43
    
    Oil Pressure Test Procedure
    43
  - Automatic Clutch Inspection
    44
    
    Initial Engagement Inspection
    44
    
    Clutch "Lock-Up" Inspection
    44
  - Brake-Lock
    45
    
    Inspection
    45
    
    Adjustment
    45
Engine

47
- Engine Components Removable with the Engine in Place
  49
- Engine Removal and Remounting
  50
  - Engine Removal
    50
  - Engine Remounting
    54
- Engine Disassembly
  56
- Engine Component Inspection and Service
  69
  - Cylinder Head Cover
    69
  - Camshaft Housing
    70
  - Cylinder Head
    71
  - Cylinder Head Distortion
    72
  - Camshaft
    81
  - Cam Chain Tension Adjuster
    82
  - Cylinder
    84
  - Piston
    84
  - Conrod and Crankshaft
    86
  - Movable Drive Face Assembly
    88
  - Clutch Shoe/Movable Driven Face
    90
  - Transmission Cover
    96
  - Idle Gear
    98
  - Final Driven Gear
    99
  - Scissors Gear
    99
  - Clutch Inner Cover
    100
  - Starter Clutch
    102
  - Generator
    103
  - Oil Sump Filter
    105
  - Oil Pump
    105
  - Crankcase
    105
- Engine Reassembly
  111
  - Crankshaft
    111
  - Balancer Shaft
    111
  - Crankcase
    111
  - Balancer Gear
    113
  - Starter Idle Gear
    114
  - Cam Chain
    115
  - Oil Pump
    115
  - Starter Driven Gear
    116
  - Generator Rotor
    116
  - Oil Sump Filter
    116
  - Idle Shaft
    117
  - Rear Axle Shaft
    117
  - Transmission/Transmission Cover
    118
  - Clutch Shoe/Movable Driven Face Assembly
    118
  - Movable Drive Face Assembly
    120
  - Clutch Inner Cover
    120
  - Generator Cover
    121
  - Water Pump
    121
  - Oil Filter
    122
  - Piston Ring
    122
  - Piston
    123
  - Cylinder
    124
  - Cam Chain Guide
    124
  - Cylinder Head
    124
  - Camshaft
    125
  - Cam Chain Tension Adjuster
    127
  - Cylinder Head Cover
    127
  - Starter Motor
    128
Fi System

129
- Precautions in Servicing
  130
  - Eletrical Parts
    130
  - Fuse
    131
  - Ecm/Various Sensors
    131
  - Electrical Circuit Inspection Procedure
    133
  - Using Testers
    136
- Fi System Technical Features
  137
  - Injection Time (Injection Volume)
    137
  - Compensation of Injection Time (Volume)
    138
  - Injection Stop Control
    138
  - Fi System Parts Location
    139
  - Fi System Wiring Diagram
    141
- Self-Diagnosis Function
  142
  - User Mode
    142
  - Dealer Mode
    143
  - Tps Adjustment
    144
- Fail-Safe Function
  145
- Fi System Troubleshooting
  146
  - Customer Complaint Analysis
    146
  - Self-Diagnostic Procedures
    148
  - Self-Diagnosis Reset Procedure
    148
  - Malfunction Code and Defective Condition
    149
  - C12" Ckp Sensor Circuit Malfunction
    151
  - C13" Iap Sensor Circuit Malfunction
    153
  - C14" Tp Sensor Circuit Malfunction
    156
  - C15" Ect Sensor Circuit Malfunction
    159
  - C21" Iat Sensor Circuit Malfunction
    161
  - C23" to Sensor Circuit Malfunction
    163
  - C24" Igintion System Malfunction
    164
  - C32" Fuel Injector Circuit Malfunction
    165
  - C40" Iac Valve Circuit Malfunction
    167
  - C41" Fp Relay Circuit Malfunction
    169
  - C42" Ig Switch Circuit Malfunction
    169
  - C44" Ho2 Sensor (Ho2S) Circuit Malfunction (E-02, 19, 54)
    170
  - Sensors
    172
Fuel System and Throttle Body

174
- Fuel System
  175
  - Removal and Disassembly
    176
  - Inspection
    178
  - Reassembly and Installation
    179
  - Fuel Pressure Inspection
    180
  - Fuel Pump Inspection
    181
  - Fuel Pump Relay Inspection
    182
  - Fuel Pump and Fuel Level Gauge Disassembly
    182
  - Fuel Mesh Filter Inspection and Cleaning
    183
  - Fuel Level Gauge Inspection
    184
  - Fuel Pump and Fuel Level Gauge Reassembly
    185
- Throttle Body
  186
  - Removal
    187
  - Disassembly
    189
  - Cleaning and Inspection
    191
  - Reassembly
    192
  - Installation
    193
  - Throttle Cable Adjustment
    193
  - Tp Sensor Adjustment
    194
  - Fuel Injector Removal
    194
  - Fuel Injector Inspection
    194
  - Fuel Injector Installation
    194
Cooling and Lubrication System

195
- Cooling System
  196
  - Description
    196
  - Cooling Circuit
    196
- Engine Coolant
  197
  - Draining Engine Coolant
    197
- Removal and Disassembly
  198
  - Radiator
    198
- Inspection
  199
  - Radiator
    199
  - Water Hose
    199
  - Cooling Fan
    199
- Reassembly and Remounting
  200
- Cooling Fan Thermo-Switch
  201
  - Removal
    202
  - Inspection
    202
  - Inistallation
    202
- Engine Coolant Temperature Sensor
  203
  - Removal
    203
  - Inspection
    203
  - Installation
    203
- Thermostat
  204
  - Removal
    204
  - Inspection
    204
  - Installtation
    205
- Water Pump
  206
  - Removal and Disassembly
    206
  - Inspection
    207
  - Reassembly and Remounting
    207
- Lubrication System
  210
  - Oil Pressure
    210
  - Oil Filter
    210
  - Oil Sump Filter
    210
  - Oil Pump
    210
  - Engine Lubrication System Chart
    210
  - Engine Lubrication System
    211
Chassis

212
- Exterior Parts
  214
  - Construction
    214
  - Removal
    220
  - Fastener Removal and Reinstallation
    221
  - Installation
    230
- Front Wheel
  231
  - Removal and Disassembly
    231
  - Inspection
    232
  - Reassembly and Remounting
    233
- Front Brake
  236
  - Caliper Removal and Disassembly
    237
  - Caliper Inspection
    238
  - Caliper Reassembly and Remounting
    238
  - Brake Disc Inspection
    240
  - Master Cylinder Removal and Disassembly
    240
  - Master Cylinder Inspection
    241
  - Master Cylinder Reassembly and Remounting
    242
- Handlebars
  244
  - Removal
    244
  - Reassembly
    245
- Front Fork
  246
  - Removal and Disassembly
    246
  - Front Fork Spring Inspection
    249
  - Inner Tube and Outer Tube Inspection
    249
  - Cylinder Inspection
    249
  - Reassembly and Remounting
    250
- Steering
  254
  - Removal and Disassembly
    254
  - Inspection
    256
  - Reassembly and Remounting
    256
- Rear Wheel
  259
  - Removal
    259
  - Inspection
    260
  - Remounting
    260
- Rear Brake
  262
  - Brake Pad Replacement
    263
  - Caliper Removal and Disassembly
    264
  - Caliper Inspection
    266
  - Caliper Reassembly and Remounting
    266
  - Brake Disc Removal
    269
  - Brake Disc Inspection
    270
  - Brake Disc Reassembly
    270
  - Master Cylinder Removal and Disassembly
    271
  - Master Cylinder Inspection
    272
  - Master Cylinder Reassembly and Remounting
    272
  - Delay Valve Removal
    273
  - Delay Valve Remounting
    273
  - Brake-Lock Cable Replacement
    273
  - Brake System
    276
- Rear Suspension
  280
  - Removal and Disassembly
    280
  - Inspection
    281
  - Rear Shock Absorber Disposal
    282
  - Reassembly and Remounting
    284
- Crankcase Bracket
  286
  - Removal and Disassembly
    286
  - Inspection
    286
  - Bearing Replacement
    287
  - Reassembly and Remounting
    288
- Tire and Wheel
  289
  - Tire Removal
    289
  - Inspection
    289
  - Valve Inspection
    290
  - Tire Installation
    291
  - Balancer Weight Installation
    292
Electrical System

293
- Cautions in Servicing
  295
  - Connectors
    295
  - Couplers
    295
  - Clamps
    295
  - Fuse
    295
  - Semi-Conductor Equipped Parts
    296
  - Battery
    296
  - Connecting the Battery
    296
  - Wiring Procedure
    296
  - Using the Multi Circuit Tester
    297
- Location of Electrical Components
  298
- Battery
  300
- Charging System
  300
  - Trouble Shooting
    300
  - Charging System Inspection
    302
- Generator
  300
- Main Fuse
  300
- Starter System
  305
- Ignition System
  313
  - Troubleshooting
    313
  - Ignition System Inspection
    315
- Combination Meter
  318
  - Removal and Disassembly
    318
  - Inspection
    319
  - Fuel Level Meter Inspection
    320
- Headlight
  321
- Lamp
  321
  - Front Turn Signal Light
    322
- Brake Light/Taillight
  323
  - Rear Turn Signal Light/Brake Light/Taillight/License Light
    323
- Switches
  324
  - Ignition Switch Removal and Remounting
    324
  - Inspection
    325
- Battery
  326
  - Specifications
    326
  - Initial Charging
    326
  - Servicing
    327
  - Recharging Operation
    328
  - Battery Removal
    328

Suzuki Burgman AN400 Supplementary Service Manual (143 pages)

Brand: Suzuki | Category: Scooter | Size: 6 MB

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SUZUKI Burgman AN400 Maxi Scooter Manuals

Suzuki Burgman AN400 Service Manual (475 pages)

Table of Contents

Section 1 Engine

Engine General Information and Diagnosis

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Specifications

Special Tools and Equipment

Emission Control Devices

Precautions

General Description

Repair Instructions

Specifications

Specifications

Special Tools and Equipment

1C-7 Engine Electrical Devices

Engine Mechanical

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Lubrication System

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Cooling System

Precautions

General Description

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Fuel System

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Ignition System

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Starting System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Charging System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Exhaust System

Precautions

Repair Instructions

Specifications

Special Tools and Equipment

Section 2 Suspension

Precautions

Suspension General Diagnosis

Diagnostic Information and Procedures

Repair Instructions

Front Suspension