Rear Brake Caliper Removal And Installation - Suzuki AN400 Service Manual

4C-3 Rear Brakes:
5) Assemble the new pads (4), shims (5) and back
plates (6).
CAUTION
!
Replace the brake pad as a set, otherwise
braking performance will be adversely
affected.
4
5
6
6) Locate the projection "A" of the brake pad to the
center of caliper piston groove.
NOTE
Make sure that the projection of the pad is
seated onto the retainer on the caliper
bracket.
"A"
7) Tighten the pad mounting pins (7) to the specified
torque.
Tightening torque
Pad mounting pin (a): 18 N·m (1.8 kgf-m, 13.0 lb-
ft)
8) Tighten the caliper mounting bolts (8) to the specified
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Rear Brake Caliper Removal and Installation

Removal
1) Drain the brake fluid. Refer to "Brake Fluid
2) Remove the brake hose from the caliper by
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3) Remove the brake-lock cable (2), caliper mounting
7
(a)
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torque.
Tightening torque
Caliper mounting bolt (b): 23 N·m (2.3 kgf-m,
16.5 lb-ft)
8
(b)
NOTE
After replacing the brake pads, pump the
brake lever several times in order to operate
the brake correctly and then check the brake
fluid level.
Replacement in Section 4A (Page4A-5)".
removing the union bolt (1) and catch the brake fluid
in a suitable receptacle.
CAUTION
!
Place a rag underneath the union bolt on the
brake caliper to catch any split brake fluid.
NOTE
Slightly loosen the brake pad mounting pins
to facilitate later disassembly, if necessary.
bolts (3) and brake caliper (4).
4
1
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B705H14306006
3
2
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