Repair Instructions; Engine Components Removable With The Engine In Place - Suzuki AN400 Service Manual

1D-4 Engine Mechanical:

Engine Components Removable with the Engine in Place

Engine components which can be removed while the engine is installed on the frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each component.
Center of Engine
Item
Starter motor
Air cleaner
Throttle body
Cylinder head
Cam chain tension adjuster
Spark plug
Cylinder head cover
Camshaft
Valve
Cylinder
Piston
Engine Left Side
Item
Fixed drive face
Movable drive face

Repair Instructions

Removal
Refer to "Starter Motor
Removal and Installation in
Section 1I (Page1I-3)".
Refer to "Air Cleaner
Element Removal and
Installation in Section 0B
(Page0B-2)".
Refer to "Throttle Body
Removal and Installation
(Page1D-13)".
Refer to "Engine Top Side
Disassembly (Page1D-
16)".
Refer to "Engine Top Side
Disassembly (Page1D-
16)".
Refer to "Spark Plug
Removal and Installation in
Section 0B (Page0B-3)".
Refer to "Valve Clearance
Inspection and Adjustment
in Section 0B (Page0B-4)".
Refer to "Engine Top Side
Disassembly (Page1D-
16)".
Refer to "Cylinder Head
Disassembly and
Reassembly (Page1D-
25)".
Refer to "Engine Top Side
Disassembly (Page1D-
16)".
Refer to "Engine Top Side
Disassembly (Page1D-
16)".
Removal
Refer to "V-belt Type
Continuously Variable
Automatic Transmission
Removal and Installation in
Section 5A (Page5A-3)".
Refer to "V-belt Type
Continuously Variable
Automatic Transmission
Removal and Installation in
Section 5A (Page5A-3)".
Inspection
Refer to "Starter Motor
Inspection in Section 1I
(Page1I-5)".
Refer to "Air Cleaner
Element Inspection in
Section 0B (Page0B-3)".
Refer to "Throttle Body
Inspection and Cleaning
(Page1D-15)".
Refer to "Cylinder Head
Related Parts Inspection
(Page1D-29)".
Refer to "Cam Chain
Tension Adjuster
Inspection (Page1D-24)".
Refer to "Spark Plug
Inspection and Cleaning in
Section 0B (Page0B-4)".
—
Refer to "Camshaft
Inspection (Page1D-22)".
Refer to "Cylinder Head
Related Parts Inspection
(Page1D-29)".
Refer to "Cylinder
Inspection (Page1D-34)".
Refer to "Piston and
Related Parts Inspection
(Page1D-35)".
Inspection
—
Refer to "Movable Drive
Face Parts Inspection in
Section 5A (Page5A-9)".
B705H11406001
Installation
Refer to "Starter Motor
Removal and Installation in
Section 1I (Page1I-3)".
Refer to "Air Cleaner
Element Removal and
Installation in Section 0B
(Page0B-2)".
Refer to "Throttle Body
Removal and Installation
(Page1D-13)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Refer to "Spark Plug
Removal and Installation in
Section 0B (Page0B-3)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Refer to "Cylinder Head
Disassembly and
Reassembly (Page1D-
25)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Refer to "Engine Top Side
Assembly (Page1D-18)".
Installation
Refer to "V-belt Type
Continuously Variable
Automatic Transmission
Removal and Installation in
Section 5A (Page5A-3)".
Refer to "V-belt Type
Continuously Variable
Automatic Transmission
Removal and Installation in
Section 5A (Page5A-3)".