Reassembly - Suzuki AN400 Service Manual

7-34 CHASSIS

REASSEMBLY

• Reassemble the handlebars in the reverse order of removal.
• Pay attention to the following points:
• Align the mating surface of handlebar holder with punch mark
A on the handlebars.
• Apply THREAD LOCK to the handlebar clamp bolts.
• Tighten the forward handlebar clamp bolts first temporarily to
provide clearance on the rear side and then tighten both the
bolts to the specification.
+ 99000-32030: THREAD LOCK SUPER "1303"
# Handlebar clamp bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• With the stopper B engaged with the handlebar hole C,
assemble the handlebar switch.
• When remounting the brake master cylinder onto the handle-
bars, align the master cylinder holder's mating surface with
punch mark D on the handlebars.
• Tighten the upper bolt first temporarily to provide clearance
on the lower side and then tighten both the bolts to the speci-
fication.
# Master cylinder bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Perform the following inspections after assembly has been
completed.
* Brake (!2-16)
* Throttle operation and cable play (!2-12)
Forward
Clearance