Caliper Inspection; Caliper Reassembly And Remounting - Suzuki AN400 Service Manual

• Place a rag over the piston to prevent it from popping out and
then force out the piston using compressed air.
)
Do not use high pressure air to prevent piston dam-
age.
• Remove the dust seals 4 and piston seals 5.
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* Use care not to cause scratch on the cylinder bore.
* Do not reuse the piston seal and dust seal that have
been removed.

CALIPER INSPECTION

• Inspect the caliper cylinder wall and piston surface for
scratch, corrosion or other damages.
• If any abnormal condition is noted, replace the caliper.

CALIPER REASSEMBLY AND REMOUNTING

• Reassemble and remount the caliper in the reverse order of
disassembly and removal.
• Pay attention to the following points:
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* Wash the caliper components with fresh brake fluid
before reassembly. Do not wipe off brake fluid after
washing the components.
* Replace the piston seal, dust seal and O-ring with
new ones with brake fluid applied.
* Specification and classification: DOT 4
CHASSIS 7-27