Crankcase Bracket Removal And Installation; Crankcase Bracket Related Parts Inspection - Suzuki AN400 Service Manual

Crankcase Bracket Removal and Installation

Removal
1) Remove the engine.
Refer to "Engine Assembly Removal and Installation
in Section 1D (Page1D-6)".
2) Remove the crankcase bracket nut (1) and rubber
damper bolts (2) (L & R).
3) Remove the rubber dampers (3) (L & R).
4) Pull out the crankcase bracket bolt (4) and remove
the crankcase bracket.
1
4
Installation
1) Install the crankcase bracket with the bolt and
tighten the crankcase bracket nut (1) temporarily.
2) Install the rubber damper bolts (2) temporarily
without installing the rubber dampers.
3) Move the crankcase bracket backwards "A" to
provide the clearance "a" as shown in the figure.
Clearance "a"
14 mm (0.55 in)
4) With the crankcase bracket held immovable, tighten
the crankcase bracket nut (1) to the specified torque.
Tightening torque
Crankcase bracket nut (a): 85 N·m (8.5 kgf-m,
61.5 lb-ft)
B705H12306021
3
2
I705H1230015-04
1
(a)
"a"
2
"A"
"a"
I705H1230039-04
5) Remove the rubber damper bolts (2) (L & R) after
tightening the crankcase bracket nut (1).
6) Install the rubber dampers (3) (L & R) and tighten the
rubber damper bolts (2) (L & R) to the specified
torque.
Tightening torque
Rubber damper bolt (b): 85 N·m (8.5 kgf-m, 61.5
lb-ft)
7) Install the engine.
Refer to "Engine Assembly Removal and Installation
in Section 1D (Page1D-6)".

Crankcase Bracket Related Parts Inspection

Refer to "Crankcase Bracket Removal and Installation
(Page2C-12)".
Spacer
1) Remove the spacers from the crankcase bracket.
2) Inspect the spacers for any flaws or other damage. If
any defects are is found, replace the spacers with
the new ones.
Rear Suspension: 2C-12
3
2
(b)
I705H1230040-03
B705H12306022
I705H1230018-01