Starter Motor Disassembly And Assembly - Suzuki AN400 Service Manual

Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points.
• Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Tighten the bolts to the specified torque.
Tightening torque
Starter motor mounting bolt (a): 7 N·m (0.7 kgf-
m, 5.0 lb-ft)
Starter motor lead wire bolt (b): 3 N·m (0.3 kgf-m,
2.0 lb-ft)
(b)

Starter Motor Disassembly and Assembly

Refer to "Starter Motor Removal and Installation
(Page1I-3)".
Disassembly
Disassemble the starter. Refer to "Starter Motor
Components (Page1I-3)".
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with the new ones to
prevent oil leakage and moisture.
• Apply grease to the lip of the oil seal.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer (1) to the housing end with the tab
aligned with the housing end cutaway, position the
shim (2) and assemble the starter motor.
I705H1190002-02
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI Moly
(a)
paste or equivalent)
I705H1190025-01
B705H11906013
Starting System:
2
1
1I-4
I705H1190019-01
I705H1190020-01
I649G1190013-02