Cylinder; Cam Chain Guide; Cylinder Head - Suzuki AN400 Service Manual

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3-78
ENGINE
• Install the circlip 1.
$
* Replace the circlip with a new one.
* Place a piece of rag under the piston when installing
the circlip to prevent it from falling into the crank-
case.
* The circlip end gap must be positioned so as not to
coincide with the piston pin bore cutaway.

CYLINDER

• Install the dowel pins 1 and a new gasket 2 to the crank-
case.
$
Replace the gasket with a new one.
• Coat the cylinder wall and piston surface with oil.
• Install the cylinder 3.
$
When inserting the piston into the cylinder, use care
not to break the piston ring.
• Temporary tighten the cylinder nuts 4.

CAM CHAIN GUIDE

• Install the cam chain guide 1.
$
When installing the cam chain guide, check that the
chain is properly engaged with the crankshaft
sprocket.

CYLINDER HEAD

• Place the dowel pins 1 and cylinder gasket 2 on the crank-
case.
$
Replace the gasket with a new one.

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An400 2003

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