Engine Assembly Removal And Installation - Suzuki AN400 Service Manual

1D-6 Engine Mechanical:

Engine Assembly Removal and Installation

Removal
Remove the engine from the frame in the following
procedures:
1) Drain engine oil. Refer to "Engine Oil and Filter
Change in Section 0B (Page0B-9)".
2) Drain engine coolant. Refer to "Cooling System
Inspection in Section 0B (Page0B-11)".
3) Drain final reduction gear oil. Refer to "Final
Reduction Gear Oil Replacement in Section 0B
(Page0B-10)".
4) Remove the under cover. Refer to "Under Cover
Removal and Installation in Section 9D (Page9D-
16)".
5) Remove the left and right footboards. Refer to
"Footboard Removal and Installation in Section 9D
(Page9D-21)".
6) Remove the air cleaner box. Refer to "Air Cleaner
Box Removal and Installation (Page1D-9)".
7) Remove the throttle body (1) from the intake pipe.
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8) Disconnect the radiator hoses (1) and (2).
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B705H11406002
I705H1140178-02
2
I705H1140179-01
9) Disconnect the ignition coil lead wires (3).
10) Disconnect the ECT sensor coupler (4) and remove
the wire harness (5) (for the ignition coil, ECT sensor
and IAT sensor).
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11) Disconnect the starter motor lead wire (6) and
engine ground lead wire (7).
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12) Disconnect the generator coupler (8), CKP sensor
coupler (9) and HO2 sensor coupler (10).
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13) Remove the speed sensor coupler (11).
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4
I705H1140180-01
7
I705H1140181-01
9
8
I705H1140182-01
11
I705H1140183-01