Master Cylinder Reassembly And Remounting - Suzuki AN400 Service Manual

MASTER CYLINDER REASSEMBLY AND
REMOUNTING
• Reassemble and remount the master cylinder in the reverse
order of disassembly and removal.
• Pay attention to the following points:
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* Wash each component with fresh brake fluid before
reassembly. Do not wipe off brake fluid after washing
the components.
* Replace the cup set (piston, primary cup, secondary
cup and spring) with a new one with brake fluid
applied.
• For assembly of the piston/cup set, refer to the right illustra-
tion.
1 Boot
2 Spring
3 Primary cup
4 Piston
5 Secondary cup
6 Snap ring
• With the convex part A of brake light switch with the hole B
of master cylinder, assemble the brake light switch.
• When remounting the brake master cylinder onto the handle-
bars, align the master cylinder holder's mating surface with
punch mark C on the handlebars.
• Tighten the upper bolt first temporarily to provide clearance
on the lower side and then tighten both the bolts to the speci-
fication.
# Master cylinder bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
CHASSIS 7-31