Rear Brake Caliper Disassembly And Assembly - Suzuki AN400 Service Manual

Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Tighten the caliper mounting bolts (1) to the specified
torque.
Tightening torque
Caliper mounting bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
• After setting the brake hose union to the stopper,
tighten the union bolt (2) to the specified torque.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
2
(b)
• Bleed air from the brake system after installing the
caliper. Refer to "Brake System Inspection in Section
0B (Page0B-13)".
• Check the brake fluid leakage and brake operation.
WARNING
!
Brake fluid, if it leaks, will interfere with safe
running and discolor painted surfaces.
Check the brake hose and hose joints for
cracks and fluid leakage.

Rear Brake Caliper Disassembly and Assembly

Refer to "Rear Brake Caliper Removal and Installation
(Page4C-3)".
1) Remove the caliper bracket (1) and pad spring (2).
2) Place a rag over the piston to prevent it from popping
out and then force out the piston (upper side) using
compressed air.
• Use caution that brake fluid can splash
• Do not put your hand under the piston as it
1
(a)
• When blowing compressed air in, hold the
Do not use high pressure air to prevent
piston damage.
I705H1430010-02
1
2
WARNING
!
out.
may pop out dangerously.
caliper securely.
CAUTION
!
Rear Brakes: 4C-4
B705H14306007
I705H1430035-01
I705H1430036-01