Front Master Cylinder / Brake Lever Disassembly And Assembly - Suzuki AN400 Service Manual

4A-9 Brake Control System and Diagnosis:
• After setting the brake hose union to the stopper,
tighten the union bolt to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
(b)
• Bleed air from the brake system. Refer to "Air
Bleeding from Brake Fluid Circuit (Page4A-4)".
Front Master Cylinder / Brake Lever
Disassembly and Assembly
Refer to "Front Brake Master Cylinder Assembly
Removal and Installation (Page4A-8)".
Disassembly
1) Remove the dust cover (1), brake lever (2) and
brake light switch (3).
3
I705H1410008-01
B705H14106024
1
2
I705H1410009-01
2) Remove the reservoir cap (4), plate (5) and
diaphragm (6).
3) Pull out the dust boot (7) and remove the snap ring
(8) using the special tool.
Special tool
: 09900–06108 (Snap ring pliers)
7
4) Remove the following parts from the master cylinder.
• Piston/Cup set (9)
• Spring (10)
10
6
5
4
I705H1410010-02
8
I705H1410011-01
9
I705H1410012-01