Starter Relay Removal And Installation; Starter Relay Inspection - Suzuki AN400 Service Manual

Oil Seal
Check the seal lip for damage.
If any damage is found, replace the housing end
(Inside).

Starter Relay Removal and Installation

Refer to "Electrical Components Location in Section 0A
(Page0A-7)".
Removal
1) Remove the upper meter panel. Refer to "Meter
Panel Removal and Installation in Section 9D
(Page9D-14)".
2) Disconnect the battery (–) lead wire from the battery.
Refer to "Battery Removal and Installation in Section
1J (Page1J-10)".
3) Disconnect the starter relay coupler (1) and remove
the starter relay cover (2).
2
4) Disconnect the starter motor lead wire (3), battery (+)
lead wire (4).
5) Remove the starter relay (5).
4
I705H1190023-01
B705H11906004
1
I705H1190003-03
5
3
I705H1190004-02
Installation
Install the starter relay in the reverse order of removal.

Starter Relay Inspection

Inspect the starter relay in the following procedures:
1) Remove the starter relay. Refer to "Starter Relay
Removal and Installation (Page1I-6)".
2) Apply 12 V to "A" and "B" terminals and check for
continuity between the (+) and (–) terminals using
the multi-circuit tester. If the starter relay clicks and
continuity is found, the relay is ok.
CAUTION
!
Do not apply battery voltage to the starter
relay for five seconds and more, since the
relay coil may overheat and get damaged.
Special tool
(A): 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity test (
"A"
To starter motor
Starting System:
B705H11906005
)
"B"
(A)
I705H1190005-03
- + To battery
"A"
"B"
I649G1190022-01
1I-6