Rear Brake Disc Removal And Installation; Rear Brake Disc Inspection - Suzuki AN400 Service Manual

4C-9 Rear Brakes:

Rear Brake Disc Removal and Installation

Removal
1) Remove the rear wheel. Refer to "Rear Wheel
Assembly Removal and Installation in Section 2D
(Page2D-9)".
2) Remove the rear brake disc.
Installation
Refer to "Rear Brake Disc Inspection (Page4C-9)".
Install the rear brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake discs are clean and free of
any grease.
• Apply thread lock to the brake disc bolts and tighten
them to the specified torque.
: Thread lock cement 99000–32130 (Thread
Lock Cement Super 1360 or equivalent)
Tightening torque
Brake disc bolt (a): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
(a)

Rear Brake Disc Inspection

B705H14306001
Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Rear): 4.5 mm (0.18 in)
I705H1430037-01
Brake Disc Runout
1) Remove the rear brake caliper. Refer to "Rear Brake
Caliper Removal and Installation (Page4C-3)".
2) Measure the runout using the dial gauge. Replace
the disc if the runout exceeds the service limit.
Special tool
mm))
Brake disc runout
Service limit: 0.30 mm (0.012 in)
(a)
I705H1430033-01
3) Install the rear brake caliper. Refer to "Rear Brake
Caliper Removal and Installation (Page4C-3)".
(A): 09900–20607 (Dial gauge (1/100 mm, 10
: 09900–20701 (Magnetic stand)
B705H14306002
(A)
I649G1430027-02
(A)
I649G1430028-02