Starter Motor Inspection - Suzuki AN400 Service Manual

• Disassembly the starter motor, as shown.
Housing end (outside)
! O-ring
"
Starter motor case
# Armature
$ Hausing end (inside)
% O-ring
& Oil seal
' Washer
Shim
)
*
Starter motor lead wire bolt
+ Starter motor housing bolt
Starter motor mounting bolt
ITEM N·m
)
2.7
*
3.7
+
7

STARTER MOTOR INSPECTION

CARBON BRUSHES INSPECTION
• Inspect the carbon brushes for abnormal wear, cracks, or
smoothness in the brush holder.
• If any damages are found, replace the brush assembly with a
new one.
COMMUTATOR INSPECTION
• Inspect the commutator for discoloration, abnormal wear or
undercut A.
• If abnormal wear is found, replace the armature with a new
one.
• If the commutator surfaced is discolored, polish it with #400
sandpaper and wipe it using a clean, dry cloth.
• If there is no undercut, scrape out the insulator 1 with saw
blade.
kgf-m Ib-ft
0.27 1.95
0.37 2.7
0.7 5.0
ELECTRICAL SYSTEM 8-15