Rockwell Automation 700-1738-02 Manuals

Manuals and User Guides for Rockwell Automation 700-1738-02. We have 3 Rockwell Automation 700-1738-02 manuals available for free PDF download: Original Instructions Manual, User Manual, Service Manual

Rockwell Automation 700-1738-02 Original Instructions Manual (486 pages)

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 7 MB

Table of Contents
3
Figures
13
Tables
19
Changes
21
Overview
21
Rev. a
21
Rev. B
21
Regulatory Information
21
Rev. C
22
Rev. D
23
Rev. E
24
Magnemotion Transport System Motion Limits
25
Rev. F
26
Allen-Bradley Power Supplies
26
Simulated Operation Differences
27
About this Manual
29
Overview
29
Purpose
29
Audience
29
Prerequisites
29
Magnemotion Documentation
30
Manual Conventions
30
Notes, Safety Notices, and Symbols
31
Notes
31
Safety Notices
31
Manual Structure
33
Related Documentation
33
Introduction
35
Overview
35
Magnemover LITE Overview
36
Magnemover LITE Transport System Components
38
Detailed View of Magnemover LITE Transport System Components
38
Detailed View of Magnemover LITE Glide Puck
39
Detailed View of Magnemover LITE Wheeled Puck
39
Magnemover Transport System Options
41
Precision Rails
41
Detailed View of Magnemover LITE Precision Rail Option Components
41
Detailed View of Magnemover LITE Precision Rail Vehicle
42
Precision Locator
43
Detailed View of Magnemover LITE Precision Locator Components
43
Transport System Components Overview
44
Simplified View of the Magnemover LITE Transport System Components
44
Transport System Software Overview
45
Utilities
45
Simplified View of Transport System Software Organization
45
File Types
46
Getting Started with the Magnemover LITE Transport System
48
Safety Guidelines
51
Overview
51
Regulatory Compliance
52
Safety Considerations
53
Personnel Safety Guidelines
53
Equipment Safety Guidelines
54
Magnemover LITE Transport System Hazard Locations
55
Locations of Hazardous Points on the Magnemover LITE Transport System
55
Precision Rail Option Hazard Locations
56
Locations of Hazardous Points on the Precision Rail Option
56
Precision Locator Option Hazard Locations
57
Locations of Hazardous Points on the Precision Locator Option
57
Puck/Vehicle Hazard Locations
58
Locations of Hazardous Points on the Glide Puck
58
Locations of Hazardous Points on the Wheeled Puck
58
Locations of Hazardous Points on the Precision Rail Vehicle
59
Symbol Identification
60
Hazard Alert Symbol Identification
60
Mandatory Action Symbol Identification
61
Prohibited Action Symbol Identification
61
Labels
62
Mechanical Hazards
63
Electrical Hazards
64
Pneumatic Hazards
65
Magnetic Hazards
66
Handling Magnet Arrays
67
Shipping Magnet Arrays
68
Recycling and Disposal Information
69
Rohs and WEEE
69
Magnemover LITE Transport System
69
Motors
69
Vehicles
70
System Options
71
Power Supplies
71
Packaging
71
Design Guidelines
73
Overview
73
Transport System Layout
74
Transport System Overview
74
Motors, Switches, and Vehicles (Pucks)
75
Sample MM LITE Transport System Layout Showing Motors
75
Paths
76
Sample MM LITE Transport System Layout Showing Paths
76
Motor Assignments
76
Nodes
77
Sample MM LITE Transport System Layout Showing Nodes
77
Node Controllers
78
Sample MM LITE Transport System Layout Showing Node Controllers
78
Additional Connections
79
Sample MM LITE Transport System Layout Showing Additional Connections
79
Transport System Design
80
Overview
80
Design Guidelines
80
Magnemover LITE System, Single Array Glide Puck
80
Motors
81
Magnemover LITE Motor Blocks
82
Magnemover LITE Thrust Force Guidelines
82
Motor Types
83
Available Thrust
83
Required Thrust
84
Motor Gap
84
Magnemover LITE Motor Gaps
84
Downstream Gap
85
Motor Cogging
85
Motor Controllers
85
Electrical Wiring
86
Power Wiring
86
Signal Wiring
87
Ground
87
System Wiring Block Diagram, RS-422 Motor Communication
88
System Wiring Block Diagram, Ethernet Motor Communication
89
Ethernet Motor Communication Recommendations
90
Ethernet Motor Connection Examples
91
Ethernet Motor Wiring - One Path, One Ethernet Chain
91
Ethernet Motor Wiring - One Path, Two Ethernet Chains
91
Ethernet Motor Wiring - One Path, Ethernet Star
92
Ethernet Motor Wiring - One Path, Ethernet Star, Multiple Ethernet Switches
92
Ethernet Motor Wiring - Two Paths, Ethernet Star, Multiple Node Controllers
92
Ethernet Motor Wiring - One Path, One Ethernet Chain
93
Ethernet Motor Wiring - One Path, Two Ethernet Chains
93
Ethernet Motor Wiring - One Path, Ethernet Star
93
Ethernet Motor Wiring - Five Paths, Two Ethernet Chains, Main Loop and Spur
94
Ethernet Motor Wiring - Three Paths, One Ethernet Chain, Main Loop and Spur
94
Using both RS-422 and Ethernet Motors
95
Ethernet Motor Wiring - Two Paths, Ethernet Chain and RS-422 Chain
95
Ethernet Motor Wiring - Three Paths, Ethernet Chain Main Loop, RS-422 Spur
96
Ethernet Motor MICS File
97
Magnet Arrays
98
High Flux Magnet Arrays
98
Standard Magnemover LITE Magnet Array, 1 Cycle, 3 Poles
98
Magnet Array Length and Attractive Force
99
Magnet Array Use
100
Available Magnet Arrays
100
Vehicles
101
Typical Vehicle on Guideway
101
Vehicle Gap
102
Vehicle Design
103
Mounting Magnet Arrays to Vehicles
104
Pucks
105
Single Array Glide Puck
105
Single Array Glide Puck Payload Envelope
105
Single Array Glide Puck Payload Vs. Velocity
106
Dual Array (Tandem) Glide Puck
107
Dual Array (Tandem) Array Glide Puck
107
Dual Array (Tandem) Glide Puck Payload Envelope
107
Tandem Array Glide Puck Payload Vs. Velocity
108
Single Array 4 Wheel Puck
109
Single Array 4 Wheel Puck Payload Envelope
109
Single Array 4 Wheel Puck Payload Vs. Velocity
110
Dual Array (Tandem) Wheeled Puck
111
Dual Array (Tandem) Wheeled Puck Payload Envelope
111
Dual Array (Tandem) Wheeled Puck Payload Vs. Velocity
112
Single Array 2 Wheel Puck
112
Precision Rail Vehicles
113
Single Array Vehicle
113
Single Array Precision Rail Vehicle
113
Dual Array Vehicle
114
Dual Array Precision Rail Vehicle
114
Guideways
115
Custom Guideway Design
115
Magnemover LITE Railless Transport System, Single Vehicle
115
Guideway and Support Materials
116
Motor Mounts
116
Motor Mounting Methods
117
Motor Mounting to Flat Surface
117
Motor Mounting Using Custom Brackets
118
Motor Mounting Using Motor Mount Brackets
119
System Stands
120
System Stand
120
Typical Leg Installation
121
Custom Motor Mounting
122
Puck Limits
124
Cantilevered Payloads
124
Puck Carrier Overhang
124
Single Glide Puck Carrier Overhang Limits
124
High Inertia Payloads
125
Transport System Options
126
Precision Rail
126
Precision Rail Option
126
Precision Rails
127
Spine Plates
128
Precision Rail Spine Plates
128
Support Post Assembly
129
Precision Rail Support Post
129
Precision Rail Vehicles
130
Precision Rail Single Array Vehicle
130
Precision Rail Dual Array Vehicle
130
Precision Rail Installation
131
Precision Rail to Motor Reference Diagram
131
Precision Rail Lubrication
132
Lubricator on Single Array Vehicle
132
Precision Rail System with Lubrication Pump System
133
Precision Locator
134
Precision Locators
134
Precision Locator Option
134
Locator Stand
135
Pallet
135
Pallet Design
135
Precision Locator Pallet Design Details
136
Precision Locator Installation
137
Precision Locator Installation Dimensions
137
Precision Locator Pneumatic Block Diagram
138
Transport System Configuration
139
Straight Track Configuration
139
Curve Track Configuration
140
Switch Configuration
141
Specifications and Site Requirements
143
Overview
143
Motor Types
144
Magnemover LITE G4 Motors
144
Magnemover LITE Gen 4 Motors Using RS-422 Communication
145
Magnemover LITE Gen 4 Motors Using Ethernet Communication
146
Mechanical Specifications
148
1000 Millimeter Motors
148
MM RS-422 Air-Cooled Motor Mechanical Drawing
149
MM Railless RS-422 Motor Mechanical Drawing
150
MM Railless RS-422 Air-Cooled Motor Mechanical Drawing
151
MM Ethernet Motor Mechanical Drawing
152
MM Ethernet Air-Cooled Motor Mechanical Drawing
153
MM Railless Ethernet Motor Mechanical Drawing
154
MM Railless Ethernet Air-Cooled Motor Mechanical Drawing
155
250 Millimeter Motors
156
MM RS-422 Motor Mechanical Drawing
156
125 Millimeter Radius 90° Curve Motors
164
MM R 90° Curve RS-422 Motor Mechanical Drawing
164
MM R 90° Curve RS-422 Air-Cooled Motor Mechanical Drawing
165
MM R 90° Curve Railless RS-422 Motor Mechanical Drawing
166
MM R 90° Curve Railless RS-422 Air-Cooled Motor Mechanical Drawing
167
MM R 90° Curve Ethernet Motor Mechanical Drawing
168
MM R 90° Curve Ethernet Air-Cooled Motor Mechanical Drawing
169
MM R 90° Railless Curve Ethernet Motor Mechanical Drawing
170
MM R 90° Railless Curve Ethernet Air-Cooled Motor Mechanical Drawing
171
90° Left Switches
172
Left RS-422 Switch Mechanical Drawing
172
Left Ethernet Switch Mechanical Drawing
173
Left Ethernet High Payload Switch Mechanical Drawing
174
90° Right Switches
175
Right RS-422 Switch Mechanical Drawing
175
Right Ethernet Switch Mechanical Drawing
176
Right Ethernet High Payload Switch Mechanical Drawing
177
Standard Motor Mount Bracket
178
Standard Motor Mount Bracket Mechanical Drawing
178
V-Brace Kits
179
Standard V-Braces
179
V-Brace Kit Configurations
179
Stand System
180
Stand System Mechanical Drawing
180
Stand System Heights
181
Stand System Widths
181
Glide Pucks
182
Wheeled Pucks
183
Wheel Puck Mechanical Drawing
183
Wheel Puck Mechanical Drawing
184
Tandem Glide Pucks
185
Tandem Glide Puck Mechanical Drawing (G5)
185
Tandem Wheeled Pucks
186
Tandem Wheeled Puck Mechanical Drawing
186
Magnet Arrays
187
Magnet Array Mechanical Drawing (G4.2)
187
MM LITE Power Supply
188
MM LITE Power Supply Mechanical Drawing
188
Precision Rail Option
189
Precision Rails
189
Precision Rail Mechanical Drawing
189
Precision Rail Types and Lengths
190
Precision Rail Single Array Vehicle
191
Precision Rail Single Array Vehicle Mechanical Drawing
191
Precision Rail Dual Array Vehicle
192
Precision Rail Dual Array Vehicle Mechanical Drawing
192
Precision Rail Support Post Assembly
193
Spine Plates
194
Precision Rail Straight to Curve, Spine Plates, Mechanical Drawing
194
Precision Rail Curve to Curve, Spine Plates, Mechanical Drawing
195
Precision Rail Straight, no Joint, Spine Plate, Mechanical Drawing
196
Precision Rail Straight, with Joint, Spine Plate, Mechanical Drawing
196
Precision Rail Curve, 180°, no Joint, Spine Plate, Mechanical Drawing
197
Precision Rail Lubrication System
198
Precision Rail Support Lubricator Pump
198
Precision Locator Option
199
Actuator Assembly
199
Precision Locator Actuator Mechanical Drawing
199
Precision Locator Actuator
200
Stand Assembly
201
Standard Precision Locator Stand Mechanical Drawing
201
Precision Locator Stand
202
Adjustable Motor Mount Bracket
203
Adjustable Motor Mount Bracket Mechanical Drawing
203
Pallet
204
Precision Locator Glide Puck with Basic Pallet Mechanical Drawing
204
Precision Locator Tandem Glide Puck with Basic Pallet Mechanical Drawing
205
Electrical Specifications
206
Motors and Switches
206
Magnemover LITE Motor and Switch Power Requirements
206
Straight and Curve Motors
208
Magnemover LITE RS-422 Motor Electrical Connections
208
Magnemover LITE Motor RS-422 Pinouts
209
Magnemover LITE Motor Power Pinouts
209
Magnemover LITE Sync Pinouts
209
Magnemover LITE Ethernet Motor Electrical Connections
210
Magnemover LITE Motor Ethernet Pinout
211
Magnemover LITE Motor Power Pinouts
211
Magnemover LITE Sync Pinouts
212
Switches
213
Magnemover LITE RS-422 Switch Electrical Connections
213
Magnemover LITE Switch RS-422 Pinouts
214
Magnemover LITE Switch Power Pinouts
214
Magnemover LITE Switch Ethernet Pinout
214
Magnemover LITE Ethernet Switch Electrical Connections
215
Magnemover LITE Switch Power Pinouts
215
Magnemover LITE Switch Ethernet Pinout
216
MM LITE Power Supply
217
MM LITE Power Supply Electrical Connections and Indicators
218
MM LITE Power Supply Electrical Connections
218
MM LITE Power Supply Indicators
218
MM LITE Power Supply Fuses
219
MM LITE Power Supply DC Power Pinouts
219
MM LITE Power Supply DC Enable
219
AC Power Cable
220
Motor Power Cables
221
MM LITE DC Power Cables
221
DC Power Cable Pinouts
221
DC Enable
222
DC Enable Jumper Plug
222
DC Enable Circuit
222
DC Enable Jumper
222
Precision Rail Lubrication Pump
223
Precision Rail Optional Lubricator Pump Connections
223
Precision Rail Optional Lubricator Pump Electrical Connections
223
Precision Rail Optional Lubricator Pump Controls
223
Precision Rail Optional Lubricator Pump Indicators
223
Precision Rail Lubrication Pump Connector
224
Precision Rail Lubrication Pump Controls and Indicators
224
Precision Rail Optional Lubricator Pump Control Pinout
224
Precision Locator
225
Precision Locator Electrical Connections
225
Precision Locator Connections
225
Precision Locator Sensor Indicators
225
Precision Locator Sensor Pinout
226
Pneumatic Specifications
227
Air-Cooled Motors
227
Air Cooling
227
Pressurizing
227
Air-Cooled Motor Pneumatic Connections
227
Air-Cooled Motor Pneumatic Connectors
227
Precision Locator
228
Precision Locator Pneumatic Connections
228
Precision Locator Pneumatic Requirements
228
Precision Locator Connections
228
Communication
229
Ethernet Connection
229
TCP/IP Communication - Host Controller to HLC
229
TCP/IP Communication - Node Controller to Motor
230
TCP/IP Communication - Motor to Motor
230
Ethernet/Ip Communication - Host Controller to HLC
230
RS-232 Serial Interface Connection
231
Node Controller to Motor
231
Motor to Motor
232
Ethernet Interface Connection
233
Sync Connection
233
Site Requirements
234
Environment
234
Motors
234
MM LITE Power Supply
234
Precision Locator
234
Magnet Arrays, Pucks, Precision Rail Vehicles
234
Derating at High Altitude
235
Lighting, Site
235
Floor Space and Loading
235
Facilities
235
Service Access
236
Installation
237
Overview
237
Unpacking and Inspection
238
Magnemover LITE Component Packing Checklist Reference
238
Unpacking and Moving
239
Required Tools and Equipment
239
Unpacking and Moving Instructions
239
Transport System Installation
241
Installing Hardware
241
Required Tools and Materials
241
Installation Overview - User-Supplied Mounting
242
Installation Overview - Magnemotion Supplied Mounting
243
Installation Overview - Magnemotion Precision Rails
244
Installation Overview - Magnemotion Precision Locator
246
Stand System Installation
247
Assembling Beams
247
Connecting Beam Sections
247
Installing System Legs
248
Leg on a Single Path Beam Assembly
248
Legs on a Parallel Path Beam Assembly
249
Angle Bracket Assembly
250
Leveling the Magnemover LITE
251
System Leveling
251
Securing the Transport System
252
Bracket Tie-Down
252
Foot Tie-Down
253
Motor Installation
254
Installing Cable Chase Cover Brackets
254
Installing Cable Chase Cover Mounting Brackets
254
Installing Motor Mounts on Motors and Switches
255
Mounting Motors and Switches
256
Installing Motors and Switches
256
Positioning Motors and Switches
257
Motor Mount Reference
257
Align and Secure Motors and Switches
258
Align and Secure Rails
258
Install Standard Switch
259
Install High Payload Switch
260
Align and Secure Railless Motors
261
Verify Motor and Switch Installation
262
Installing Electronics
263
Installing Electronics on the Transport System
263
Mounting Power Supplies
264
Mounting Magnemover LITE Power Supplies
264
Power Supply Mounting
264
Mounting Allen-Bradley Power Supplies
265
Fusing for Allen-Bradley Power Supplies
265
Connecting Motors and Electronics
266
RS-422 Motor Communication
267
Simplified Representation of RS-422 Motor Connections
267
Simplified Representation of RS-422 Merge Switch Connections
267
Ethernet Motor Communication
270
Simplified Representation of Ethernet Motor Connections
270
Simplified Representation of Ethernet Merge Switch Connections
270
Ethernet Motor Communication Cable Connections
271
Digital I/O
273
Installing Motor Power Cables
274
Power Connections
274
Installing Magnet Arrays/Pucks
276
Magnet Array Installation
276
Puck Installation
277
Installing Cable Chase Covers
278
Installing Straight Motor Cable Chase Covers
278
Installing Curved Motor Cable Chase Covers
279
Installing Switch Cable Chase Covers
280
Option Installation
281
Precision Rail Installation
281
Magnemover LITE Railless Motor System
281
Assemble Precision Rail Support Posts
282
Precision Rail Support Post Assembly
282
Precision Rail Support Post to Post Mount Spacing
283
Attach Precision Rail Support Posts to the Beam
284
Attach Precision Rail Support Post Assemblies to Beam
284
Attach Rails to Spine Plates
285
Precision Rail End Identification
285
Attaching Straight Precision Rails to Curved Rails with Adjustment Key
286
Attaching Precision Rail to Spine Plates
287
Precision Rail to Spine Plate Attachment Screws
287
Align and Secure Rails to Spine Plates
288
Tightening Sequence, Straight to Curve Precision Rail Spine Plate
288
Tightening Sequence, Curve to Curve Precision Rail Spine Plate
289
Tightening Sequence, Straight to Straight Precision Rail Spine Plate
289
Tightening Sequence, 180° Curve no Joint Precision Rail Spine Plate
290
Tightening Sequence, Straight Rail No-Joint Precision Rail Spine Plate
290
Secure Spine Plates to Support Posts
291
Install the Precision Rail Vehicles
291
Securing Precision Rail Spine Plates to Support Posts
291
Lubricate the Precision Rails
292
Install the Optional Precision Rail Lubrication Pump System
293
Precision Rail Lubricator System
293
Lubricator System Pump Clearance Distances
294
Initial Lubrication Using the Pump System
295
Lubrication Using the Pump System During Normal Operation
295
Precision Locator Installation
296
Magnemover LITE Precision Locator Option, Standard
296
Install Pallets and Pucks
297
Magnemover LITE Precision Locator Option, Alternate
297
Install the Precision Locators on the Stands
298
Install the Precision Locator Assemblies
298
Install the Motors
298
Install the Pneumatic Controls
299
Precision Locator Pneumatic Connections
300
Install the Covers
301
Teach the Precision Locator Position
301
Facilities Connections
302
Network Connections
302
Network Cable Connections
302
Electrical Connections
303
E-Stop Circuit
305
Interlock Circuit
305
Light Stack Circuit
306
General Purpose Digital I/O
306
Software
307
Software Overview
307
Software Configuration
307
Node Controller Software Installation
308
Motor Software Installation
308
Check-Out and Power-Up
309
System Check-Out
309
Mechanical Checks
309
Facility Checks
309
Pre-Operation Checks
309
System Power-Up
310
Startup Indicators
311
System Testing
313
Operation
315
Overview
315
Theory of Operation
316
Magnemover LITE Transport System Advantages
316
Linear Synchronous Motor Derived from Rotary Motor
316
Motion Control
317
Motor Topology
317
Representation of Stationary Vehicles and Motor Blocks
317
Motor Operation
318
Motor Cogging
319
Motor Blocks
319
Block Acquisition
319
Block Ownership
320
Block Release
320
Representation of Moving Vehicles Per Motor Block
320
Representation of Block Ownership by Vehicle
320
Anti-Collision
321
Safe Stopping Distance
321
Vehicle Movement Profile
321
Thrust Limitations
322
Vehicles in Queue
322
Vehicle Movement Profile Showing Thrust Limitations
322
Vehicle Length through Curves and Switches
323
Locating Vehicles During Startup
323
Moving Vehicles by Hand
323
Electrical System
326
Power Cycle Timing
326
Power-Related Faults
327
Propulsion Voltage Range
327
Power-Related Fault Resolution
328
Node Controllers
329
Node Controller Communication
329
Controls and Indicators
330
Track Display
330
The Graphics Window
330
Synchronization
331
Transport System Wiring Diagram with Synchronization
331
E-Stops
332
Interlocks
332
Faststop
333
Light Stacks
333
Digital I/O
333
Transport System Simulation
334
Configuring a Simulation
334
Running a Simulation
336
Stopping a Simulation
338
Return the System to Normal Operation
338

Rockwell Automation 700-1738-02 User Manual (370 pages)

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 10 MB

Table of Contents
3
Preface
13
Audience
13
Prerequisites
13
Notes, Safety Notices, and Symbols
13
Notes
13
Safety Notices
13
Additional Resources
15
Introduction
17
Magnemover LITE Overview
17
Magnemover LITE Transport System Components
19
Magnemover Transport System Options
21
Precision Rails
21
Precision Locator
22
Transport System Components Overview
23
Transport System Software Overview
25
Utilities
26
File Types
26
Getting Started with the Magnemover LITE Transport System
27
Safety Guidelines
29
Regulatory Compliance
29
Safety Considerations
30
Personnel Safety Guidelines
30
Equipment Safety Guidelines
31
Magnemover LITE Transport System Hazard Locations
32
Precision Rail Option Hazard Locations
33
Precision Locator Option Hazard Locations
34
Puck/Vehicle Hazard Locations
35
Symbol Identification
36
Labels
38
Mechanical Hazards
38
Electrical Hazards
39
Pneumatic Hazards
39
Magnetic Hazards
40
Handling Magnet Arrays
41
Shipping Magnet Arrays
42
Recycling and Disposal Information
42
Rohs and WEEE
42
Magnemover LITE Transport System
42
Motors
42
Vehicles
43
Magnet Arrays
43
Vehicle Body
43
Glide Pucks
43
Wheeled Pucks
43
Precision Rail Vehicles
43
System Options
43
Precision Locator
43
Precision Rail Lubrication Pump
44
Power Supplies
44
Packaging
44
Design Guidelines
45
Transport System Layout
45
Transport System Overview
45
Motors, Switches, and Vehicles (Pucks)
46
Paths
46
Nodes
47
Node Controllers
48
Additional Connections
49
Transport System Design
50
Overview
50
Design Guidelines
51
Motors
51
Motor Types
52
Available Thrust
53
Required Thrust
53
Motor Gap
53
Downstream Gap
54
Motor Cogging
54
Motor Controllers
54
Electrical Wiring
55
Power Wiring
55
Signal Wiring
56
Ground
56
Ethernet Motor Communication Recommendations
59
Ethernet Motor Connection Examples
60
Using both RS-422 and Ethernet Motors
63
Ethernet Motor MICS File
65
Magnet Arrays
66
High Flux Magnet Arrays
66
Magnet Array Length and Attractive Force
67
Magnet Array Use
68
Available Magnet Arrays
68
Vehicles
68
Vehicle Gap
69
Vehicle Design
70
Mounting Magnet Arrays to Vehicles
71
Pucks
71
Single Array Glide Puck
71
Dual Array (Tandem) Glide Puck
73
Single Array 4 Wheel Puck
74
Dual Array (Tandem) Wheeled Puck
76
Precision Rail Vehicles
78
Single Array Vehicle
78
Dual Array Vehicle
78
Guideways
80
Custom Guideway Design
80
Guideway and Support Materials
81
Motor Mounts
81
Motor Mounting Methods
82
System Stands
85
Custom Motor Mounting
86
Puck Limits
88
Cantilevered Payloads
88
High Inertia Payloads
88
Transport System Options
89
Precision Rail
89
Precision Rails
90
Spine Plates
91
Support Post Assembly
92
Precision Rail Vehicles
93
Precision Rail Installation
94
Precision Rail Lubrication
95
Precision Locator
97
Precision Locators
97
Locator Stand
97
Pallet
98
Pallet Design
98
Precision Locator Installation
100
Transport System Configuration
101
Straight Track Configuration
102
Curve Track Configuration
102
Switch Configuration
103
Specifications and Site Requirements
105
Motor Types
105
Magnemover LITE G4 Motors
105
Mechanical Specifications
107
1000 Millimeter Motors
108
250 Millimeter Motors
116
125 Millimeter Radius 90° Curve Motors
124
90° Left Switches
132
90° Right Switches
135
Standard Motor Mount Bracket
138
V-Brace Kits
139
Stand System
140
Glide Pucks
142
Wheeled Pucks
143
Tandem Glide Pucks
145
Tandem Wheeled Pucks
146
Magnet Arrays
147
MM LITE Power Supply
148
Precision Rail Option
149
Precision Rails
149
Precision Rail Single Array Vehicle
150
Precision Rail Dual Array Vehicle
151
Precision Rail Support Post Assembly
152
Spine Plates
153
Precision Rail Lubrication System
157
Precision Locator Option
158
Actuator Assembly
158
Stand Assembly
159
Adjustable Motor Mount Bracket
161
Pallet
162
Electrical Specifications
164
Motors and Switches
164
Straight and Curve Motors
166
Switches
170
MM LITE Power Supply
173
AC Power Cable
175
Motor Power Cables
176
DC Enable
177
DC Enable Jumper Plug
177
Precision Rail Lubrication Pump
178
Precision Rail Lubrication Pump Connector
178
Precision Rail Lubrication Pump Controls and Indicators
179
Precision Locator
179
Pneumatic Specifications
180
Air-Cooled Motors
180
Air Cooling
181
Pressurizing
181
Precision Locator
181
Communication
182
Ethernet Connection
182
TCP/IP Communication - Host Controller to HLC
182
TCP/IP Communication - Node Controller to Motor
183
TCP/IP Communication - Motor to Motor
183
Ethernet/Ip Communication - Host Controller to HLC
183
RS-232 Serial Interface Connection
183
Node Controller to Motor
183
Motor to Motor
184
Ethernet Interface Connection
185
Sync Connection
185
Site Requirements
186
Environment
186
Motors
186
MM LITE Power Supply
186
Precision Locator
186
Magnet Arrays, Pucks, Precision Rail Vehicles
186
Derating at High Altitude
186
Lighting, Site
187
Floor Space and Loading
187
Facilities
187
Service Access
187
Installation
189
Unpacking and Inspection
189
Unpacking and Moving
190
Required Tools and Equipment
190
Unpacking and Moving Instructions
190
Transport System Installation
191
Installing Hardware
191
Required Tools and Materials
191
Installation Overview - User-Supplied Mounting
191
Installation Overview - Supplied Mounting
192
Installation Overview - Precision Rails
193
Installation Overview - Precision Locator
194
Stand System Installation
195
Assembling Beams
195
Installing System Legs
195
Leveling the Magnemover LITE
199
Securing the Transport System
200
Motor Installation
201
Installing Cable Chase Cover Brackets
201
Installing Motor Mounts on Motors and Switches
202
Mounting Motors and Switches
202
Align and Secure Motors and Switches
204
Align and Secure Railless Motors
207
Verify Motor and Switch Installation
208
Installing Electronics
208
Installing Electronics on the Transport System
208
Mounting Power Supplies
209
Mounting Magnemover LITE Power Supplies
209
Mounting Allen-Bradley Power Supplies
210
Connecting Motors and Electronics
211
RS-422 Motor Communication
211
Ethernet Motor Communication
215
Digital I/O
217
Installing Motor Power Cables
218
Installing Magnet Arrays/Pucks
219
Magnet Array Installation
220
Puck Installation
220
Installing Cable Chase Covers
220
Option Installation
223
Precision Rail Installation
223
Assemble Precision Rail Support Posts
224
Attach Precision Rail Support Posts to the Beam
225
Attach Rails to Spine Plates
226
Align and Secure Rails to Spine Plates
228
Secure Spine Plates to Support Posts
231
Install the Precision Rail Vehicles
232
Lubricate the Precision Rails
232
Install the Optional Precision Rail Lubrication Pump System
232
Initial Lubrication Using the Pump System
234
Lubrication Using the Pump System During Normal Operation
235
Precision Locator Installation
235
Install Pallets and Pucks
236
Install the Precision Locators on the Stands
236
Install the Precision Locator Assemblies
237
Install the Motors
237
Install the Pneumatic Controls
238
Install the Covers
239
Teach the Precision Locator Position
239
Facilities Connections
239
Network Connections
239
Electrical Connections
240
E-Stop Circuit
242
Interlock Circuit
242
Light Stack Circuit
242
General Purpose Digital I/O
242
Software
242
Software Overview
243
Software Configuration
243
Node Controller Software Installation
243
Motor Software Installation
243
Check-Out and Power-Up
244
System Check-Out
244
Mechanical Checks
244
Facility Checks
244
Pre-Operation Checks
244
System Power-Up
244
System Testing
247
Operation
249
Theory of Operation
249
Magnemover LITE Transport System Advantages
250
Motion Control
250
Motor Topology
250
Motor Operation
251
Motor Cogging
251
Motor Blocks
252
Block Acquisition
252
Block Ownership
252
Block Release
253
Anti-Collision
253
Safe Stopping Distance
253
Thrust Limitations
254
Vehicles in Queue
254
Vehicle Length through Curves and Switches
255
Locating Vehicles During Startup
255
Moving Vehicles by Hand
255
Electrical System
256
Power-Related Faults
257
Power-Related Fault Resolution
258
Node Controllers
258
Node Controller Communication
258
Controls and Indicators
259
Track Display
259
Synchronization
260
E-Stops
260
Interlocks
261
Faststop
261
Light Stacks
261
Digital I/O
261
Transport System Simulation
262
Configuring a Simulation
262
Running a Simulation
263
Stopping a Simulation
264
Return the System to Normal Operation
264
Precision Rail Operation
265
Setup
265
Operation
265
Precision Locator Operation
265
Basic Operation
266
Operation Using Cylinder Position Sensors
266
Transport System Operation
266

Rockwell Automation 700-1738-02 Service Manual (138 pages)

Brand: Rockwell Automation | Category: Accessories | Size: 1 MB

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