Mazda 626 Station Wagon Manuals

Manuals and User Guides for Mazda 626 Station Wagon. We have 4 Mazda 626 Station Wagon manuals available for free PDF download: Workshop Manual, Owner's Manual, Manual

Mazda 626 Station Wagon Workshop Manual

Mazda 626 Station Wagon Workshop Manual (578 pages)

Brand: Mazda | Category: Automobile | Size: 11.67 MB
Table of contents
Vehicle Identification Numbers (vin)4................................................................................................................................................................
Related Materials5................................................................................................................................................................
General Information6................................................................................................................................................................
Troubleshooting Procedure Chart7................................................................................................................................................................
How To Use This Manual8................................................................................................................................................................
Using The Dtc Troubleshooting Flow9................................................................................................................................................................
Using The Diagnosis Index10................................................................................................................................................................
Quick Diagnosis Chart11................................................................................................................................................................
Using The Symptom Troubleshooting12................................................................................................................................................................
Electrical System, Abbreviations13................................................................................................................................................................
Precautions Before Welding13................................................................................................................................................................
Scheduled Maintenance Table14................................................................................................................................................................
Engine (fp, Fs, Fs (hi-power))19................................................................................................................................................................
Engine Outline20................................................................................................................................................................
Engine Features20................................................................................................................................................................
Engine Specifications20................................................................................................................................................................
Engine Mechanism21................................................................................................................................................................
Cylinder Head21................................................................................................................................................................
Fuel And Emission Control Systems (fp, Fs, Fs (hi-power))22................................................................................................................................................................
Fuel And Emission Control System Outline/specificatons24................................................................................................................................................................
Control System Wiring Diagram - With Immobilizer System25................................................................................................................................................................
Control System Wiring Diagram - Without Immobilizer System28................................................................................................................................................................
Control System Outline31................................................................................................................................................................
Control Devices And Control Relationship Chart32................................................................................................................................................................
Idle Air Control (iac) Description33................................................................................................................................................................
Pressure Regulator Control (prc) Description (except For Gf4a-el Models)33................................................................................................................................................................
Egr Control Description (except For Gf4a-el Model)33................................................................................................................................................................
A/c Cut-off Control Description (except For Gf4a-el Models)34................................................................................................................................................................
Cut-off Control Description Without A/c35................................................................................................................................................................
On-board Diagnostic36................................................................................................................................................................
Pid/data Monitor Table39................................................................................................................................................................
Simulation Test/simulation Item Table40................................................................................................................................................................
Engine Tune-up - Preparation41................................................................................................................................................................
Ignition Timing Inspection42................................................................................................................................................................
Idle Speed Adjustment43................................................................................................................................................................
Idle Speed Inspection44................................................................................................................................................................
Idle Mixture Inspection44................................................................................................................................................................
Fuel System45................................................................................................................................................................
Fuel Tank Inspection45................................................................................................................................................................
Fuel Pump Relay Removal/installation45................................................................................................................................................................
Control System46................................................................................................................................................................
Pcm Inspection46................................................................................................................................................................
Main Relay Removal/installation50................................................................................................................................................................
Control System On-board Diagnostic51................................................................................................................................................................
Using The Self-diagnosis Checker53................................................................................................................................................................
Pid/data Monitor And Record Procedure54................................................................................................................................................................
Playback Of Stored Pids Procedure54................................................................................................................................................................
Diagnostic Support Procedure55................................................................................................................................................................
Sumulation Test Procedure - Idling Test56................................................................................................................................................................
After Repair Procedure57................................................................................................................................................................
Dtc Table58................................................................................................................................................................
Dtc P0102 (except For Gf4a-el Models)/diagnostic Procedure62................................................................................................................................................................
Dtc P0103 (except For Gf4a-el Models)/diagnostic Procedure64................................................................................................................................................................
Dtc P0112 (except For Gf4a-el Models)/diagnostic Procedure66................................................................................................................................................................
Dtc P0113 (except For Gf4a-el Models)/diagnostic Procedure68................................................................................................................................................................
Dtc P0117 (except For Gf4a-el Models)/diagnostic Procedure70................................................................................................................................................................
Dtc P0118 (except For Gf4a-el Models)/diagnostic Procedure72................................................................................................................................................................
Dtc P0122 (except For Gf4a-el Models)/diagnostic Procedure74................................................................................................................................................................
Dtc P0123 (except For Gf4a-el Models)/diagnostic Procedure76................................................................................................................................................................
Dtc P0134 (except For Gf4a-el Models)/diagnostic Procedure78................................................................................................................................................................
Dtc P0135 (except For Gf4a-el Models)/diagnostic Procedure80................................................................................................................................................................
Dtc P0328 (except For Gf4a-el Models)/diagnostic Procedure82................................................................................................................................................................
Dtc P0335 (except For Gf4a-el Models)/diagnostic Procedure83................................................................................................................................................................
Dtc P0443 (except For Gf4a-el Models)/diagnostic Procedure85................................................................................................................................................................
Dtc P1170 (except For Gf4a-el Models)/diagnostic Procedure87................................................................................................................................................................
Dtc P1250 (except For Gf4a-el Models)/diagnostic Procedure89................................................................................................................................................................
Dtc P1345 (except For Gf4a-el Models)/diagnostic Procedure91................................................................................................................................................................
Dtc P1496 (except For Gf4a-el Models)/diagnostic Procedure93................................................................................................................................................................
Dtc P1497 (except For Gf4a-el Models)/diagnostic Procedure95................................................................................................................................................................
Dtc P1498 (except For Gf4a-el Models)/diagnostic Procedure97................................................................................................................................................................
Dtc P1499 (except For Gf4a-el Models)/diagnostic Procedure99................................................................................................................................................................
Dtc P1504 (except For Gf4a-el Models)/diagnostic Procedure101................................................................................................................................................................
Dtc P1562 (except For Gf4a-el Models)/diagnostic Procedure103................................................................................................................................................................
Dtc P1602 (except For Gf4a-el Models)/diagnostic Procedure105................................................................................................................................................................
Dtc P1603 (except For Gf4a-el Models)/diagnostic Procedure108................................................................................................................................................................
Dtc P1608 (except For Gf4a-el Models)/diagnostic Procedure109................................................................................................................................................................
Dtc P1621 (except For Gf4a-el Models)/diagnostic Procedure110................................................................................................................................................................
Dtc P1622 (except For Gf4a-el Models)/diagnostic Procedure110................................................................................................................................................................
Dtc P1623 (except For Gf4a-el Models)/diagnostic Procedure111................................................................................................................................................................
Dtc P1624 (except For Gf4a-el Models)/diagnostic Procedure111................................................................................................................................................................
Dtc P1627 (except For Gf4a-el Models)/diagnostic Procedure112................................................................................................................................................................
Dtc P1631 (except For Gf4a-el Models)/diagnostic Procedure114................................................................................................................................................................
Dtc P1633 (except For Gf4a-el Models)/diagnostic Procedure116................................................................................................................................................................
Dtc P1634 (except For Gf4a-el Models)/diagnostic Procedure118................................................................................................................................................................
Fuel And Emission Control Systems Troubleshooting120................................................................................................................................................................
Melting Of Main Or Other Fuses126................................................................................................................................................................
Will Not Crank127................................................................................................................................................................
Hard To Start/long Crank/erratic Start/erratic Crank128................................................................................................................................................................
Engine Stalls - After Start/at Idle130................................................................................................................................................................
Cranks Normally But Will Not Start134................................................................................................................................................................
Slow Return To Idle137................................................................................................................................................................
Engine Runs Rough/rolling Idle138................................................................................................................................................................
Fast Idle/runs On141................................................................................................................................................................
Low Idle/stalls During Deceleration141................................................................................................................................................................
Engine Stalls/quits, Engine Runs Rough, Misses, Buck/jerk, Hesitation/stumble, Surges142................................................................................................................................................................
Lack/loss Of Power - Acceleration/cruise146................................................................................................................................................................
Knocking/pinging - Acceleration/cruise148................................................................................................................................................................
Poor Fuel Economy150................................................................................................................................................................
Emission Compliance152................................................................................................................................................................
High Oil Consumption/leakage153................................................................................................................................................................
Cooling System Concerns - Overheating154................................................................................................................................................................
Cooling System Concerns - Runs Cold155................................................................................................................................................................
Exhaust Smoke156................................................................................................................................................................
Fuel Odor (in Engine Compartment)158................................................................................................................................................................
Engine Noise159................................................................................................................................................................
Vibration Concerns (engine)159................................................................................................................................................................
A/c Doesn Not Work Sufficiently160................................................................................................................................................................
A/c Is Always On Or A/c Compressor Runs Cuntinuously160................................................................................................................................................................
A/c Does Not Cut Off Under Wide Open Throttle Conditions161................................................................................................................................................................
Exhaust Sulphur Smell162................................................................................................................................................................
Intermittent Concerns163................................................................................................................................................................
Constant Voltage163................................................................................................................................................................
Spark Plug Condition165................................................................................................................................................................
Finding Unusial Signals/locating The Source Of Unusual Signals168................................................................................................................................................................
Variable Resistance Type 1/2168................................................................................................................................................................
Investigate Th Input Signal System/gnd System168................................................................................................................................................................
Investigate The Standard Power Supply System168................................................................................................................................................................
Investigate The Input Signal System/electrical Supply System169................................................................................................................................................................
Thermistor Type (intake Air Temperature (iat) And Engine Coolant Temperature (ect) Sensors)169................................................................................................................................................................
Investigate The Gnd System169................................................................................................................................................................
Engine System Inspection170................................................................................................................................................................
Vehicle Speed Sensor (vss)170................................................................................................................................................................
Idle Air Control (iac) Inspection/engine Coolant Temperature (ect) Compensation Inspection170................................................................................................................................................................
Load Compensation Inspection170................................................................................................................................................................
Pressure Regulator Control Inspection171................................................................................................................................................................
Fuel Cut Control Inspection172................................................................................................................................................................
Fuel Pump Operation Inspection (except For Gf4a-el Models)172................................................................................................................................................................
Fuel Pump Control Inspection173................................................................................................................................................................
Ignition Timing Control Inspection173................................................................................................................................................................
Egr Control Inspection173................................................................................................................................................................
Purge Control Inspection174................................................................................................................................................................
A/c Cut-off Control Inspection For Sedan And Wagon Mtx174................................................................................................................................................................
Cooling Fan Control Inspection/operation (except For Gf4a-el Models)/for Gf4a-el Models175................................................................................................................................................................
Fuel And Emission Control Systems (rf Turbo)177................................................................................................................................................................
Fuel And Emission Control Systems (rf Turbo) Outline/features178................................................................................................................................................................
Fuel And Emission Control Systems (rf Turbo) Specifications178................................................................................................................................................................
Fuel And Emission Control Systems (rf Turbo) Wiring Diagram179................................................................................................................................................................
Control System Outline/input Parts181................................................................................................................................................................
Control System Output Parts182................................................................................................................................................................
Control System: Component Location Diagrams183................................................................................................................................................................
Accelerator Position Sensor185................................................................................................................................................................
Fuel And Emission Control Systems (rf Turbo) On-board Diagnostic System/dtc Table186................................................................................................................................................................
Dtc And User's Warning Display (glow Indicator Light) Table189................................................................................................................................................................
Pid/data Monitor And Record190................................................................................................................................................................
Supplemental Service Information, Intake-air System191................................................................................................................................................................
Accelerator Pedal Disassembly/assembly191................................................................................................................................................................
Accelerator Position Sensor Adjustment192................................................................................................................................................................
Idle Switch Adjustment192................................................................................................................................................................
Fully Open Stopper Adjustment192................................................................................................................................................................
Pcm Inspection Using Sst (ngs Tester)194................................................................................................................................................................
Pid Monitor Table194................................................................................................................................................................
Not Using The Ssts (ngs Tester) At Constant Voltage Terminal Inspection196................................................................................................................................................................
Not Using The Ssts (ngs Tester) At Gnd Terminal Inspection196................................................................................................................................................................
Idle Switch Inspection197................................................................................................................................................................
Accelerator Position Sensor Inspection197................................................................................................................................................................
Not Using The Ssts (ngs Tester) At Power Supply Terminal Inspection197................................................................................................................................................................
Pcm - Short Cord (including Short Cord) Inspection198................................................................................................................................................................
Circuit Open/short Inspection198................................................................................................................................................................
Short Cord - Accelerator Position Sensor Inspection198................................................................................................................................................................
On-board Diagnostic System199................................................................................................................................................................
Dtc Inspection/dtc Table199................................................................................................................................................................
Dtc Troubleshooting199................................................................................................................................................................
Idle Switch Malfunction200................................................................................................................................................................
Engine Electrical System201................................................................................................................................................................
Engine Electrical System Outline/features/specifications202................................................................................................................................................................
Supplemental Service Information, Charging System203................................................................................................................................................................
Generator Inspection203................................................................................................................................................................
Manual Transaxle204................................................................................................................................................................
Manual Transaxle Outline/specifications205................................................................................................................................................................
Automatic Transaxle (gf4a-el)206................................................................................................................................................................
Automatic Transaxle (gf4a-el) Outline/specifications207................................................................................................................................................................
Automatic Transaxle (fn4a-el)208................................................................................................................................................................
Automatic Transaxle (fn4a-el) Outline/features/specifications210................................................................................................................................................................
Automatic Transaxle Cross-sectional View211................................................................................................................................................................
Automatic Transaxle Outline Of Operation212................................................................................................................................................................
Ec-at Operation Chart213................................................................................................................................................................
Powerflow214................................................................................................................................................................
Component Description215................................................................................................................................................................
Electronic Control System216................................................................................................................................................................
Electronic Control System Block Diagram217................................................................................................................................................................
Electronic Control Items And Contents218................................................................................................................................................................
Component Description (electronic Control)218................................................................................................................................................................
Input/output Signals And Related Controls219................................................................................................................................................................
Electronic Control: On-board Diagnostic System/block Diagram220................................................................................................................................................................
Dtc Comparison Lists221................................................................................................................................................................
Failure Detection Function222................................................................................................................................................................
Memory Function225................................................................................................................................................................
Fail-safe Function225................................................................................................................................................................
Parameter Identification (pid) Access/monitor Item Table226................................................................................................................................................................
Simulation Test Table227................................................................................................................................................................
Diagnostic Support Procedure Table227................................................................................................................................................................
Automatic Transaxle: Mechanical System Test228................................................................................................................................................................
Line Pressure Test228................................................................................................................................................................
Evaluation Of Line Pressure Test229................................................................................................................................................................
Evaluation Of Stall Test229................................................................................................................................................................
Time Lag Test230................................................................................................................................................................
Road Test231................................................................................................................................................................
D Range Test232................................................................................................................................................................
Shift Point Table233................................................................................................................................................................
S Range Test/shift Point Table234................................................................................................................................................................
Automatic Transaxle Fluid (atf) Inspection235................................................................................................................................................................
Atf Condition Inspection235................................................................................................................................................................
Atf Level Inspection236................................................................................................................................................................
Automatic Transaxle Fluid (atf) Replacement236................................................................................................................................................................
Hold Switch Inspection236................................................................................................................................................................
Hold Switch Removal/installation237................................................................................................................................................................
Transaxle Range (tr) Switch Inspection237................................................................................................................................................................
Transaxle Range (tr) Switch Removal/installation238................................................................................................................................................................
Transaxle Range (tr) Switch Adjustment240................................................................................................................................................................
Transaxle Fluid Temperature (tft) Sensor Inspection241................................................................................................................................................................
Transaxle Fluid Temperature (tft) Sensor Removal/installation242................................................................................................................................................................
Input/turbine Speed Sensor Inspection/removal/installation242................................................................................................................................................................
Vehicle Speed Sensor (vss) Inspection243................................................................................................................................................................
Vehicle Speed Sensor (vss) Removal/installation245................................................................................................................................................................
Solenoid Valves Inspection245................................................................................................................................................................
Solenoid Valves Removal/installation247................................................................................................................................................................
Hold Indicator Light Inspection247................................................................................................................................................................
Pcm Inspection/removal/installation247................................................................................................................................................................
Automatic Transaxle Removal/installation248................................................................................................................................................................
Automatic Transaxle Exploded Diagram249................................................................................................................................................................
Lower Arm Boll Joing Removal250................................................................................................................................................................
Engine Mount Member Removal250................................................................................................................................................................
Torque Converter Installation Nuts Removal250................................................................................................................................................................
Transaxle Removal/installation251................................................................................................................................................................
Engine Mount Installation Note251................................................................................................................................................................
Oil Seal (transaxle) Replacement252................................................................................................................................................................
Engine Mount Bolts Installation Note252................................................................................................................................................................
Engine Mounting Member Installation Note252................................................................................................................................................................
Control Valve Body Removal/installation253................................................................................................................................................................
Oil Cooler Flushing255................................................................................................................................................................
Oil Cooler Removal/installation256................................................................................................................................................................
Radiator (in Tank Oil Cooler) Installation Note257................................................................................................................................................................
Oil Pipe, Hose Clamp, Oil Hose Installation Note257................................................................................................................................................................
Oil Cooler Disassembly/assembly258................................................................................................................................................................
Radiator Outer Tank (in Tank Oil Cooler) Removal Note258................................................................................................................................................................
Radiator Outer Tank (in Tank Oil Cooler) Installation Note259................................................................................................................................................................
Drive Plate Removal/installation260................................................................................................................................................................
Drive Plate Mounting Bolts Removal Note260................................................................................................................................................................
Drive Plate Installation Note260................................................................................................................................................................
Shift Mechanism262................................................................................................................................................................
Selector Lever Inspection (on-vehicle Inspection)262................................................................................................................................................................
Selector Cable Adjustment262................................................................................................................................................................
Selector Lever Removal/installation263................................................................................................................................................................
Selector Cable Installation Note263................................................................................................................................................................
Selector Lever Disassembly/assembly265................................................................................................................................................................
Connector Disassembly Note265................................................................................................................................................................
Cam Assembly Note265................................................................................................................................................................
Automatic Transaxle On-board Diagnostic267................................................................................................................................................................
Automatic Transaxle: After Repair Procedure268................................................................................................................................................................
Automatic Transaxle On-board Diagnostic: Dtc Table269................................................................................................................................................................
Dtc P0500 Vehicle Speed Sensor (vss) Malfunction273................................................................................................................................................................
Dtc P0705 Transaxle Range (tr) Switch Circuit Malfunction (short Circuit)276................................................................................................................................................................
Dtc P0706 Transaxle Range (tr) Switch Circuit Malfunction (open Circuit)279................................................................................................................................................................
Dtc P0710 Transaxle Fluid Temperature (tft) Sensor Circuit Malfunction (short To Ground/open Circuit)282................................................................................................................................................................
Dtc P0711285................................................................................................................................................................
Transaxle Fluid Temperature (tft) Sensor Circuit Malfunction (stuck)285................................................................................................................................................................
Dtc P0715 Input/turbine Speed Sensor Circuit Malfunction286................................................................................................................................................................
Dtc P0731 Gear 1 Incorrect289................................................................................................................................................................
Dtc P0732 Gear 2 Incorrect291................................................................................................................................................................
Dtc P0733 Gear 3 Incorrect293................................................................................................................................................................
Dtc P0734 Gear 4 Incorrect295................................................................................................................................................................
Dtc P0741 Torque Converter Clutch (tcc) Stuck Off297................................................................................................................................................................
Dtc P0742 Torque Converter Clutch (tcc) Stuck On299................................................................................................................................................................
Dtc P0745 Pressure Control Solenoid Malfunction301................................................................................................................................................................
Dtc P0751 Shift Solenoid A Stuck Off304................................................................................................................................................................
Dtc P0752 Shift Solenoid A Stuck On306................................................................................................................................................................
Dtc P0753 Shift Solenoid A Manfunction (electrical)308................................................................................................................................................................
Dtc P0756 Shift Solenoid B Stuck Off311................................................................................................................................................................
Dtc P0757 Shift Solenoid B Stuck On313................................................................................................................................................................
Dtc P0758 Shift Solenoid B Malfunction (electrical)315................................................................................................................................................................
Dtc P0761 Shift Solenoid C Stuck Off318................................................................................................................................................................
Dtc P0762 Shift Solenoid C Stuck On320................................................................................................................................................................
Dtc P0763 Shift Solenoid C Malfunction (electrical)322................................................................................................................................................................
Dtc P0766 Shift Solenoid D Stuck Off325................................................................................................................................................................
Dtc P0767 Shift Solenoid D Stuck On327................................................................................................................................................................
Dtc P0768 Shift Solenoid D Malfunction (electrical)329................................................................................................................................................................
Dtc P0771 Shift Solenoid E Stuck Off332................................................................................................................................................................
Dtc P0772 Shift Solenoid E Stuck On334................................................................................................................................................................
Dtc P0773 Shift Solenoid E Malfunction (electrical)336................................................................................................................................................................
Pcm Inspection Using Ssts (ngs Tester)339................................................................................................................................................................
Pid/data Monitor Table (for Ec-at Control)339................................................................................................................................................................
Simulation Test - Shift Solenoid Valve A, B, C/pressure Control Solenoid Valve341................................................................................................................................................................
Automatic Transaxle: Diagnostic Support Procedure342................................................................................................................................................................
Automatic Transaxle: Troubleshooting343................................................................................................................................................................
Automatic Transaxle Troubleshooting: Quick Diagnosis Chart345................................................................................................................................................................
Vehicle Does Not Move In D, S, L Ranges Or In R Position347................................................................................................................................................................
Vehicle Moves In N Position348................................................................................................................................................................
Vehicle Moves In P Position, Or Parking Gear Does Not Disengage When P Is Disengaged348................................................................................................................................................................
Excessive Creep348................................................................................................................................................................
No Creep At All349................................................................................................................................................................
Low Maximum Speed And Poor Acceleration350................................................................................................................................................................
No Shifting351................................................................................................................................................................
Does Not Shift To Fourth Gear (4gr)351................................................................................................................................................................
Abnormal Shifting352................................................................................................................................................................
Frequent Shifting353................................................................................................................................................................
Shift Point Is High Or Low353................................................................................................................................................................
Torque Converter Clutch (tcc) Non-operation353................................................................................................................................................................
No Kickdown354................................................................................................................................................................
Engine Flares Up Or Slips When Upshifting Or Downshifting354................................................................................................................................................................
Engine Flares Up Or Slips When Accelerating Vehicle355................................................................................................................................................................
Judder Upon Torque Converter Clutch (tcc) Operation355................................................................................................................................................................
Excessive Shift Shock From N To D Or N To R Position/range356................................................................................................................................................................
Excessive Shift Shock Is Felt When Upshifting And Downshifting357................................................................................................................................................................
Excessive Shift Shock On Torque Converter Clutch (tcc)358................................................................................................................................................................
Noise Occurs At Idle When Vehicle Is Stopped In All Positions/ranges358................................................................................................................................................................
Noise Occurs At Idle When Vehicle Is Stopped In D, S, L Ranges Or In R Position359................................................................................................................................................................
No Engine Braking In Hold Mode359................................................................................................................................................................
Transaxle Overheats359................................................................................................................................................................
Engine Stalls When Shifted To D, S, L Ranges Or In R Position360................................................................................................................................................................
Engine Stalls When Driving At Slow Speeds Or Stopping360................................................................................................................................................................
Hold Indicator Light Does Not Illuminate When Hold Switch Is Turned To On361................................................................................................................................................................
Hold Indicator Light Illuminates When Hold Switch Is Not Turned To On361................................................................................................................................................................
Front And Rear Axles362................................................................................................................................................................
Front And Rear Axles Outline/specifications363................................................................................................................................................................
Front And Rear Axles: Supplemental Service Information364................................................................................................................................................................
Drive Shaft (sedan, 5hb Atx) Disassembly/assembly365................................................................................................................................................................
Abs Sensor Rotor Assembly Note366................................................................................................................................................................
Boot Assembly Note366................................................................................................................................................................
Dynamic Damper/dynamic Damper Band Assembly Note366................................................................................................................................................................
Outer Ring Assembly Note366................................................................................................................................................................
Boot Band Assembly Note367................................................................................................................................................................
Steering System368................................................................................................................................................................
Steering System Outline/features/specifications369................................................................................................................................................................
Steering System Supplemental Service Information370................................................................................................................................................................
Engine Speed Sensing Power Steering371................................................................................................................................................................
Steering Gear And Linkage Removal/installation371................................................................................................................................................................
Power Steering Oil Pump (rf Turbo) Removal/installation372................................................................................................................................................................
Braking System373................................................................................................................................................................
Braking System Outline/specifications374................................................................................................................................................................
Braking System: Supplemental Service Information375................................................................................................................................................................
Conventional Brake System376................................................................................................................................................................
Rear Brake (drum) Removal/installation376................................................................................................................................................................
Suspension377................................................................................................................................................................
Suspension Outline/features/specifications378................................................................................................................................................................
Front Suspension - Structural View379................................................................................................................................................................
Front Suspension: Supplemental Service Information380................................................................................................................................................................
Front Suspension: Transverse Member And Front Cross Member Removal/installation381................................................................................................................................................................
Body382................................................................................................................................................................
Body Outline, Power Window System383................................................................................................................................................................
Power Window System Wiring Diagram384................................................................................................................................................................
Automatic Window Return Function385................................................................................................................................................................
Limit Switch387................................................................................................................................................................
Power Window System - Normal/reset Operation388................................................................................................................................................................
Poser Window System, Power Door Lock System389................................................................................................................................................................
Power Window Main Switch389................................................................................................................................................................
Power Door Lock System Outline/system Wiring Diagram389................................................................................................................................................................
Auto Lock Function389................................................................................................................................................................
Unlock Cancel Function390................................................................................................................................................................
Seat Outline/structural View390................................................................................................................................................................
Front Door Disassembly/assembly391................................................................................................................................................................
Power Window System: Front Power Window Regulatgor Disassembly/assembly392................................................................................................................................................................
Power Window Motor Inspection392................................................................................................................................................................
Driver-side Power Window Motor Resetting393................................................................................................................................................................
Automatic Window Return Function Inspection395................................................................................................................................................................
Power Window Main Switch Inspection395................................................................................................................................................................
Power Door Lock System397................................................................................................................................................................
Trunk Lid Lock-link Switch Inspection397................................................................................................................................................................
Liftgate Lock-link Switch Inspection397................................................................................................................................................................
Door Lock Timer Unit Inspection398................................................................................................................................................................
Keyless Unit Removal/installation399................................................................................................................................................................
Keyless Unit Inspection400................................................................................................................................................................
Transmitter Battery Replacement/inspection401................................................................................................................................................................
Trunk Lid Lock Removal/installation/adjustment402................................................................................................................................................................
Liftgate Lock Removal/installation/adjustment402................................................................................................................................................................
Front Bumper Removal/installation403................................................................................................................................................................
Protector Removal Note403................................................................................................................................................................
Exterior Attachment, Dashboard And Console404................................................................................................................................................................
Radiator Grille Removal/installation404................................................................................................................................................................
Console Removal/installation404................................................................................................................................................................
Console Disassembly/assembly/adjustment405................................................................................................................................................................
Front Seat Disassembly/assembly406................................................................................................................................................................
Troubleshooting (power Window System)407................................................................................................................................................................
Automatic Window Return Function/basic Power Window System Inspection407................................................................................................................................................................
Automatic Mode Function Inspection/automatic Window Return Function Inspection408................................................................................................................................................................
Troubleshooting Index408................................................................................................................................................................
Front Driver-side Window Does Not Go Up And Down In Automatic Mode409................................................................................................................................................................
Automatic Window Return Function Does Not Work412................................................................................................................................................................
Automatic Window Return Function Activates Even Though The Glass Does Not Encounter A Foreign Object413................................................................................................................................................................
Troubleshooting (keyless Entry System) - Foreword/flowchart415................................................................................................................................................................
Keyless Entry System Check Sheet416................................................................................................................................................................
Keyless Entry System Preliminary Inspection417................................................................................................................................................................
Keyless Entry System: On-board Diagnostic Function Chart418................................................................................................................................................................
On-board Diagnostic Function Inoperative419................................................................................................................................................................
Transmitter Id Code Cannot Be Reprogrammed421................................................................................................................................................................
Body Electrical System423................................................................................................................................................................
Body Electrical System Outline/features425................................................................................................................................................................
Exterior Lighting System Wiring Diagram426................................................................................................................................................................
Interior Lighting System Outline/structural View427................................................................................................................................................................
Warning And Indicator System428................................................................................................................................................................
Instrument Cluster Structural View428................................................................................................................................................................
Warning And Indicator System Specifications429................................................................................................................................................................
Warning And Indicator System Wiring Diagram430................................................................................................................................................................
Theft-deterrent System433................................................................................................................................................................
Immobilizer System433................................................................................................................................................................
Theft-deterrent System Outline/wiring Diagram434................................................................................................................................................................
Air Bag System435................................................................................................................................................................
Air Bag System Structural View436................................................................................................................................................................
Body Electrical System: Supplemental Service Information437................................................................................................................................................................
Ignition Switch Removal/installation/inspection438................................................................................................................................................................
Accessory Socket Removal/installation/inspection438................................................................................................................................................................
Exterior Lighting System439................................................................................................................................................................
Front Fog Light Removal/installation439................................................................................................................................................................
Front Fog Light Aiming439................................................................................................................................................................
Front Fog Light Bulb Removal/installation439................................................................................................................................................................
Inboard Combination Light Removal/installation440................................................................................................................................................................
Flasher Unit Inspectoin441................................................................................................................................................................
Running Light Unit Inspection442................................................................................................................................................................
Tns Relay Removl/installation/inspection Fp, Fs Fs (hi-power)443................................................................................................................................................................
Headlight Relay Removal/installation Fp, Fs, Fs (hi-power)443................................................................................................................................................................
Headlight Relay Inspection Fp, Fs, Fs (hi-power)444................................................................................................................................................................
Front Fog Light Relay Removal/installation Fp, Fs, Fs (hi-power)444................................................................................................................................................................
Front/rear Fog Light Relay Inspection445................................................................................................................................................................
Interior Lighting System446................................................................................................................................................................
Door Switch Removal/installation446................................................................................................................................................................
Glove Compartment Light Switch Inspection/removal/installation446................................................................................................................................................................
Wiper And Washer447................................................................................................................................................................
Headlight Cleaner Nozzle Adjustment447................................................................................................................................................................
Headlight Cleaner Switch Inspection447................................................................................................................................................................
Headlight Cleaner Relay Removal/installation/inspection447................................................................................................................................................................
Instrument Cluster Disassembly/assembly/inspection - Speedometer, Tachometer448................................................................................................................................................................
Fuel Gauge Sender Unit Inspection449................................................................................................................................................................
Horn Removal/installation450................................................................................................................................................................
Horn Relay Removal/installation/inspection450................................................................................................................................................................
Information Display Inspection451................................................................................................................................................................
F/g/l/o Terminal Inspection452................................................................................................................................................................
Instrument Cluster Input/output Check Mode453................................................................................................................................................................
Instrument Cluster Input/output Check Operating Order454................................................................................................................................................................
Instrument Cluster Input/output Checking Order455................................................................................................................................................................
Inspection Of Diagnosit Trouble Codes455................................................................................................................................................................
Door Lock-link Switch On/off Signal456................................................................................................................................................................
Outer Handle Switch On/off Signal457................................................................................................................................................................
Rear Window Defroster Switch On/off Signal457................................................................................................................................................................
Tns Relay On/off Signal458................................................................................................................................................................
Headlight Switch On/off Signal459................................................................................................................................................................
Vehicle Speed Input Signal459................................................................................................................................................................
Engine Speed Input Signal460................................................................................................................................................................
Operation Signal To Speedometer/to Tachometer/to Buzzer460................................................................................................................................................................
Operation Signal To Rear Fog Light Relay461................................................................................................................................................................
Operation Signal To Fuel-level Warning Light461................................................................................................................................................................
Operation Signal To Rear Window Defroster Indicator Light461................................................................................................................................................................
Ignition Key Illumination On/off Signal461................................................................................................................................................................
Operation Signal To Rear Window Defroster Relay On/off Signal462................................................................................................................................................................
Operation Signal To Door Lock Timer Unit462................................................................................................................................................................
Fuel Level Signal463................................................................................................................................................................
Operation Signal To Fuel Gauge464................................................................................................................................................................
Watern Temperature Signal464................................................................................................................................................................
Operation Signal To Water Temperature Gauge465................................................................................................................................................................
Lcd Indication465................................................................................................................................................................
Operation Signal To Interior Light466................................................................................................................................................................
Rear Fog Light Switch On/off Signal466................................................................................................................................................................
Key Reminder On/off Signal467................................................................................................................................................................
Front Fog Light Relay On/off Signal467................................................................................................................................................................
Theft-deterrent System/theft-deterrent Control Module Inspection469................................................................................................................................................................
Theft-deterrent System: Station Wagon472................................................................................................................................................................
Audio475................................................................................................................................................................
Power Antenna Removal/installation/disassembly/assembly/inspection475................................................................................................................................................................
Antenna Mast Removal/installation476................................................................................................................................................................
Noise Filter Removal/installation/inspection476................................................................................................................................................................
Front Antenna Feeder Removal/installation/inspection477................................................................................................................................................................
Rear Antenna Feeder Removal/installation/inspection477................................................................................................................................................................
Air Bag System - Component Disassembly478................................................................................................................................................................
Wiring Harness Repair478................................................................................................................................................................
Air Bag Module Inspection478................................................................................................................................................................
Air Bag Module/side Air Bag Module Handling479................................................................................................................................................................
Sas Unit Handling479................................................................................................................................................................
Side Air Bag Sensor Handling479................................................................................................................................................................
Pre-tensioner Seat Belt Inspection479................................................................................................................................................................
Air Bag System Component Handling/reusing480................................................................................................................................................................
Side Air Bag Sensor Removal/installation480................................................................................................................................................................
Sas Unit Removal/installation481................................................................................................................................................................
Sas Unit Bracket Removal/installation481................................................................................................................................................................
Body Electrical System: On-board Diagnostic482................................................................................................................................................................
Body Electrical System: On-board Diagnostic Flowchart483................................................................................................................................................................
Body Electrical System On-board Diagnostic: Post-repair Operation/past Malfunction Code Display Cancellation484................................................................................................................................................................
Body Electrical System On-board Diagnostic: Dtc Table485................................................................................................................................................................
Sas Unit Connector Poor Connection486................................................................................................................................................................
Sas Unit488................................................................................................................................................................
Power Supply Of Sas Unit488................................................................................................................................................................
Driver-side Air Bag Module System490................................................................................................................................................................
Passenger-side Air Bag Module System492................................................................................................................................................................
Driver-side Pre-tensioner Seat Belt System495................................................................................................................................................................
Passenger-side Pre-tensioner Seat Belt System496................................................................................................................................................................
Driver-side Side Air Bag Sensor System (internal Circuit Abnormal)499................................................................................................................................................................
Driver-side Side Air Bag Sensor System (communication Error)502................................................................................................................................................................
Driver-side Side Air Bag Module System504................................................................................................................................................................
Passenger-side Side Air Bag Sensor System (internal Circuit Abnormal)507................................................................................................................................................................
Passenger-side Side Air Bag Sensor System (communication Error)510................................................................................................................................................................
Passenger-side Side Air Bag Module System514................................................................................................................................................................
Short To Ground In Wirig Harness Between Sas Unit And Occupancy Sensor516................................................................................................................................................................
Open Circuit In Wiring Harness Between Sas Unit And Occupancy Sensor518................................................................................................................................................................
Passenger-side Air Bag Cut-off Indicator Light System520................................................................................................................................................................
Occupancy Sensor (occupancy Detection Part)522................................................................................................................................................................
Occupancy Sensor (child Restraint Seat Detection Part)523................................................................................................................................................................
Air Bag System Warning Light Circuit523................................................................................................................................................................
Body Electrical System Troubleshooting526................................................................................................................................................................
Air Bag System Warning Light Does Not Illuminate526................................................................................................................................................................
Air Bag System Warning Light Is Illuminated All The Time528................................................................................................................................................................
Passenger-side Air Bag Cut-off Indicator Light Does Not Dim530................................................................................................................................................................
Passenger-side Air Bag Cut-off Indicator Light Is Illuminated All The Time532................................................................................................................................................................
Heater And Air Conditioner Systems535................................................................................................................................................................
Heater And Air Conditioner Systems: Abbreviations/outline/features536................................................................................................................................................................
Heater And Air Conditioner Systems: Specifications537................................................................................................................................................................
Heater And Air Conditioner Systems: Basic System538................................................................................................................................................................
Air Filter538................................................................................................................................................................
Climate Control Unit539................................................................................................................................................................
Manual Air Conditioner Control System540................................................................................................................................................................
Defroster Control540................................................................................................................................................................
Full-auto Air Conditioner Control System541................................................................................................................................................................
Airflow Temperature Control542................................................................................................................................................................
Coolant Temperature Correction (rf Turbo Only)542................................................................................................................................................................
Airflow Volume/mode Control543................................................................................................................................................................
A/c Compressor Control543................................................................................................................................................................
Heater And Air Conditioner Systems: Supplemental Service Information544................................................................................................................................................................
Manual Air Conditioner Structural View545................................................................................................................................................................
Blower Relay Inspection546................................................................................................................................................................
Climate Control Unit Disassembly/assembly546................................................................................................................................................................
Climate Control Unit Inspection548................................................................................................................................................................
Heater And Air Conditioner Systems Troubleshooting551................................................................................................................................................................
Windshield Fogged552................................................................................................................................................................
No Air Conditioning System Functions Operate554................................................................................................................................................................
Indications Of Climate Control Unit Indicator Light Are Incorrect555................................................................................................................................................................
Insufficient Air (or No Air) Blown From Vents557................................................................................................................................................................
Amount Of Air Blown From Vents Does Not Change558................................................................................................................................................................
Aifrlow Mode Does Not Change558................................................................................................................................................................
Air Intake Mode Does Not Change561................................................................................................................................................................
No Tempreature Control562................................................................................................................................................................
Air From Vents Not Cold Enough565................................................................................................................................................................
No Cool Air568................................................................................................................................................................
Technical Data572................................................................................................................................................................
Automatic Transaxle Technical Data573................................................................................................................................................................
Front And Rear Axles Technical Data573................................................................................................................................................................
Suspension - Wheel And Tires Technical Data574................................................................................................................................................................
Body Electrical System Technical Data574................................................................................................................................................................
Special Tools575................................................................................................................................................................
Table Of Contents578................................................................................................................................................................

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Mazda 626 Station Wagon Owner's Manual

Mazda 626 Station Wagon Owner's Manual (365 pages)

Brand: Mazda | Category: Automobile | Size: 2.87 MB
Table of contents
How To Use This Manual3................................................................................................................................................................
Table Of Contents7................................................................................................................................................................
Your Vehicle At A Glance8................................................................................................................................................................
Interior Overview9................................................................................................................................................................
Dashboard Overview10................................................................................................................................................................
Some Models12................................................................................................................................................................
Door Lock (page12................................................................................................................................................................
Door Handle (page12................................................................................................................................................................
Power Window Switch* (page12................................................................................................................................................................
Essential Safety Equipment13................................................................................................................................................................
Seat-bottom Front/rear Height Adjustment18................................................................................................................................................................
Seat Height Adjustment/recline19................................................................................................................................................................
Seat Belt (page22................................................................................................................................................................
Child Restraint38................................................................................................................................................................
Knowing Your Mazda66................................................................................................................................................................
Door Locks69................................................................................................................................................................
Keyless Entry System74................................................................................................................................................................
Power Windows78................................................................................................................................................................
Trunk Lid80................................................................................................................................................................
Trunk Release Handle83................................................................................................................................................................
Hood Release85................................................................................................................................................................
Immobilizer System87................................................................................................................................................................
Theft-deterrent System91................................................................................................................................................................
Fuel-filler Lid95................................................................................................................................................................
Fuel-filler Cap95................................................................................................................................................................
Steering Wheel97................................................................................................................................................................
Rear Window Defroster Switch (page99................................................................................................................................................................
Interior Light104................................................................................................................................................................
Map Lights105................................................................................................................................................................
Trunk Light106................................................................................................................................................................
Courtesy Lights106................................................................................................................................................................
Protecting Your Mazda107................................................................................................................................................................
Fuel Requirements108................................................................................................................................................................
Emission Control System110................................................................................................................................................................
Engine Exhaust112................................................................................................................................................................
Before Driving113................................................................................................................................................................
Break-in Period114................................................................................................................................................................
Money-saving Suggestions115................................................................................................................................................................
Special Driving Conditions116................................................................................................................................................................
Vehicle Information Labels122................................................................................................................................................................
Driving Your Mazda125................................................................................................................................................................
Ignition Switch Positions126................................................................................................................................................................
Starting The Engine128................................................................................................................................................................
Manual Transaxle Operation131................................................................................................................................................................
Automatic Transaxle Controls133................................................................................................................................................................
Brake System143................................................................................................................................................................
Power Steering148................................................................................................................................................................
Cruise Control148................................................................................................................................................................
Instrument Cluster154................................................................................................................................................................
Dashboard Illumination159................................................................................................................................................................
Warning Lights/beeps159................................................................................................................................................................
Lighting Control And Turn Signals168................................................................................................................................................................
Rear Window Defroster173................................................................................................................................................................
Glove Box179................................................................................................................................................................
Cup Holders180................................................................................................................................................................
Storage Compartments181................................................................................................................................................................
Vanity Mirrors184................................................................................................................................................................
Climate Control System184................................................................................................................................................................
Control Panel189................................................................................................................................................................
Radio Reception199................................................................................................................................................................
Safety Certification204................................................................................................................................................................
Am/fm Radio With Compact Disc Player206................................................................................................................................................................
In Case Of Emergency248................................................................................................................................................................
Hazard Warning Flasher249................................................................................................................................................................
Appearance Care276................................................................................................................................................................
Exterior Care281................................................................................................................................................................
Maintenance284................................................................................................................................................................
Underbody Maintenance285................................................................................................................................................................
Interior Care287................................................................................................................................................................
Engine Oil304................................................................................................................................................................
Customer Information339................................................................................................................................................................
Specifications363................................................................................................................................................................
Index363................................................................................................................................................................
Mazda 626 Station Wagon Manual

Mazda 626 Station Wagon Manual (18 pages)

1993-97  
Brand: Mazda | Category: Automobile | Size: 1.16 MB
Table of contents
Rear Bumper1................................................................................................................................................................
Front Bumper2................................................................................................................................................................
Grille2................................................................................................................................................................
Front Lamps2................................................................................................................................................................
Side Marker Lamp2................................................................................................................................................................
Fog Lamp2................................................................................................................................................................
A/c /heater3................................................................................................................................................................
Front Fender4................................................................................................................................................................
Front Inner Structure4................................................................................................................................................................
Underhood Dimensions4................................................................................................................................................................
Cruise Control System5................................................................................................................................................................
Wheel5................................................................................................................................................................
Abs/brakes5................................................................................................................................................................
Air Bag System5................................................................................................................................................................
Front Suspension6................................................................................................................................................................
Front Drive Axle6................................................................................................................................................................
Front Steering Linkage/gear6................................................................................................................................................................
Steering Pump7................................................................................................................................................................
Engine7................................................................................................................................................................
Air Cleaner8................................................................................................................................................................
Engine/trans Mounts8................................................................................................................................................................
Exhaust8................................................................................................................................................................
Wiper System9................................................................................................................................................................
Instrument Panel10................................................................................................................................................................
Center Console10................................................................................................................................................................
Cowl & Dash10................................................................................................................................................................
Front Seat11................................................................................................................................................................
Passenger Side11................................................................................................................................................................
Driver Side12................................................................................................................................................................
Front Door12................................................................................................................................................................
Rear Seat12................................................................................................................................................................
Seat Belts12................................................................................................................................................................
Interior Trim13................................................................................................................................................................
Rear Door14................................................................................................................................................................
Back Window15................................................................................................................................................................
Overhead Console15................................................................................................................................................................
Quarter Panel15................................................................................................................................................................
Luggage Lid16................................................................................................................................................................
Rear Suspension16................................................................................................................................................................
Fuel Tank17................................................................................................................................................................
Rear Lamps17................................................................................................................................................................
Rear Body17................................................................................................................................................................
Table Of Contents18................................................................................................................................................................

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Mazda 626 Station Wagon Owner's Manual

Mazda 626 Station Wagon Owner's Manual (16 pages)

1988-92  
Brand: Mazda | Category: Automobile | Size: 0.9 MB
Table of contents
Rear Bumper1................................................................................................................................................................
Front Bumper1................................................................................................................................................................
Cooling2................................................................................................................................................................
Electrical2................................................................................................................................................................
Grille2................................................................................................................................................................
Air Cleaner3................................................................................................................................................................
Engine Mounts3................................................................................................................................................................
Intercooler3................................................................................................................................................................
Turbocharger3................................................................................................................................................................
A/c /heater4................................................................................................................................................................
A/c Refrigerant Capacities4................................................................................................................................................................
Front Fender4................................................................................................................................................................
Hood4................................................................................................................................................................
Underhood Dimensions4................................................................................................................................................................
Abs/brakes5................................................................................................................................................................
Cruise Control System5................................................................................................................................................................
Front Suspension5................................................................................................................................................................
Wheel5................................................................................................................................................................
Front Steering Linkage/gear6................................................................................................................................................................
Steering Pump7................................................................................................................................................................
Steering Wheel/column7................................................................................................................................................................
Windshield7................................................................................................................................................................
Center Console8................................................................................................................................................................
Cowl & Dash8................................................................................................................................................................
Instrument Panel8................................................................................................................................................................
Rocker/pillars/floor8................................................................................................................................................................
Front Seat9................................................................................................................................................................
Rear Seat9................................................................................................................................................................
Seat Belts9................................................................................................................................................................
Rear Door10................................................................................................................................................................
Roof11................................................................................................................................................................
Sunroof11................................................................................................................................................................
Back Window12................................................................................................................................................................
Quarter Panel12................................................................................................................................................................
Liftgate13................................................................................................................................................................
Luggage Lid13................................................................................................................................................................
Quarter Glass13................................................................................................................................................................
Fuel Tank14................................................................................................................................................................
Rear Body14................................................................................................................................................................
Rear Steering Linkage/gear14................................................................................................................................................................
Rear Suspension14................................................................................................................................................................
Rear Lamps15................................................................................................................................................................
Table Of Contents16................................................................................................................................................................

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