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Manuals and User Guides for Mazda RX-7. We have
1
Mazda RX-7 manual available for free PDF download: Service Manual
Mazda RX-7 Service Manual (53 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 6 MB
Table of Contents
Table of Contents
3
Engine
5
Basic Specifications
5
Explanation and Description of Competition Parts
5
Housing Group Parts
5
Rotating Group Parts
6
Cooling Group Parts
7
Electrical System Parts
7
Intake and Exhaust Group Parts
7
Lubrication Group Parts
7
Additional Required Parts
8
Carburetor
8
Fabrication of Oil Separator Tank
8
EGR Port Block-Off Plate
9
Metering Pump Hole Cover
9
Weber Carburetor Float Bowl Extension
9
Exhaust System Mounting Diagram
10
Cold Air Induction Box
11
Competition Oil Cooler Installation
12
Competition Radiator Installation
12
Checks and Measurements
13
Side Housing
13
Stationary Gears (Front and Rear)
14
Measurement of ∆ F
15
Rotor Housing (Front and Rear)
15
Rotor
16
Rotor Bearing
16
Apex Seal
18
Corner Seal
19
Side Seal
19
Checking the Seal Stroke
20
Eccentric Shaft
20
Assembly Operations
21
Fuel System Checks and Adjustments
21
Tightening Torques
21
Check List of Clearances and Tolerances
22
Fuel Pump Checks and Adjustments
22
Cooling System Checks and Adjustments
23
Electrical System Checks and Adjustments
23
Ignition Wiring
23
Lubrication System Checks and Adjustments
23
Compression Check Procedure
24
Driving Practices
24
Starting and Warming up the Engine
24
Vll. Operating Procedures
24
Notes on Break-In
25
Overall Maintenance of the Racing Car
25
Chassis/Driveline
26
Clutch Components
26
Competition Parts
26
Transmission
26
Explanation and Description of
26
Driveshaft
27
Dlfferential
27
Rear Axle
27
Clutch Machining and Assembly
27
Transmission Machining and Assembly
28
Differential Machining and Assembly
29
Driveshaft Machining and Assembly
29
Rear Axle Machining and Assembly
30
Clutch Checks, Adjustments and Practices
30
Transmission Checks, Adjustments and Practices
30
Driveshaft Checks, Adjustments and Practices
30
Differential Checks, Adjustments and Practices
31
Check List for Driveline Components
32
Rear Axle Checks, Adjustments and Practices
32
Chassis/Brake System Specifications
34
Foot Brake Control Systom
34
Front Brake
34
Rear Brakes
35
Changing the Position of the Clutch Master Cylinder
35
L L . M a C H I N I N G O P E R a T I O N S
35
Brake Control Parts Checks, Adjustments and Maintenance
36
Lll. Checks, Adjustments and Main- Tenance
36
Check List for Brake System
37
Plumbing and Lines Checks, Adjustments and Maintenance
37
Rear Brakes Checks, Adjustments and Maintenance
37
Chassis/Steering and Suspension Specifications
38
Competition Parts
38
Front Suspension
38
Steering
38
Rear Suspension
39
Steering Linkage Machining and Installation
39
Front Suspension Machining and Installation
40
Rear Suspension Machining and Installation
41
Front Suspension Checks, Adjustments and Maintenance
43
Steering Checks, Adjustments and Maintenance
43
Suspension Checks, Adjustments and Maintenance
43
Break-In Procedure
44
Rear Suspension Checks, Adjustments and Maintenance
44
Tightening Torques for Suspension Components
45
Comparison of Specifications RX-7 and RX-3 - Engine and Driveline
46
Appendix
46
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