Gear Shift Selector Assembly - Polaris 2004-2005 Sportsman 6x6 Service Manual

two detent bullets loose. Pull the detent bullets
and the dowel pin out of the gear shift selector
body.
7. Remove the two slides, one at a time.
NOTE: The LH (low) slide has two short notches and
the RH (high/rev) slide has one short and one long
notch. The slides must be replaced in the proper
channels.
Cap
Screw
Knob
Clamp
Boot
Cover (Apply
Loctitet 515)
Plastic
Sphere
Groove
Pin
Dowel
Pin
Detent
Spring
Low
Detent
2 Short
Bullet
Notches
8. Inspect O-rings for damage.
damage is found.
9. Flush housing with parts washer fluid or
penetrating oil to remove all moisture.
10. Dry all gear shift selector parts and remove any
corrosion with a wire brush.
Handle
Centering Spring
Detent Spring
Detent
Bullet
High/Reverse
(1 Short,
1 Long Notch)
Selector Slides
Replace if any
GEAR SHIFT SELECTOR
ASSEMBLY
1. Insert slides into gear shift selector body, taking
care not to cut or tear O-rings in the process.
NOTE: The LH slide has two short notches and the
RH side has one short and one long notch. The slides
must be replaced in the proper channels for the shifter
to function properly.
2. Replace detent bullets, dowel pin, and springs by
reversing Steps 5-7 of Gear Shift Selector
Disassembly.
3. Clamp gear shift selector body lightly in a soft
jawed vise.
4. Fill selector body with Polaris 0W-40 All Season
Synthetic motor oil. The oil level should be at one
half the height of the slides (approx. 1 oz.).
Gear Shift Selector Capacity: 1 oz.
Polaris 0W-40 All Season Synthetic Oil
(PN 2871281) - Quart
(PN 2871844) - Gallon
TRANSMISSION
8.3