Periodic Maintenance Chart - Polaris RANGER 2x4 Manual

GENERAL INFORMATION

PERIODIC MAINTENANCE CHART

Inspection, adjustment and lubrication intervals of important components is listed in the following chart.
Maintenance intervals are based upon average riding conditions and a vehicle speed of approximately 10 mph.
Inspect, clean, lubricate, adjust or replace parts as necessary. NOTE: Inspection may reveal the need for
replacement parts. Always use genuine Polaris parts.
H
CAUTION: Due to the nature of these adjustments, it is recommended that service be performed by
an authorized Polaris dealer.
"
Vehicles subjected to severe use (operation in wet or dusty areas, low speed heavy load operation,
prolonged idle) should be inspected and serviced more frequently. For engine oil, short trip cold
weather riding also constitutes severe use. Pay special attention to oil level. A rise in oil level in cold weather
can indicate moisture collecting in the oil tank. Change oil immediately if oil level begins to rise.
E Emission Control System Service
(California).
Item
E " Engine Oil - Level/Change
E Oil Filter
E " Air Filter - Main Element
"
Air Box Sediment Tube
"
Engine Breather Filter
"
Oil Tank Vent Hose
E H Valve Clearance
Idle Speed
E
Choke (Enricher) Cable
Carburetor Float Bowl
Carburetor Air Intake Ducts/Flange
E H Fuel System
Item
E H Fuel Filter
Coolant/Level Inspection
Coolant Strength / Pressure Test
System
Radiator
Cooling System Hoses
Engine Mounts
Drain Recoil Housing
Exhaust Muffler / Pipe
E Spark Plug
Wiring
2.2
PERIODIC MAINTENANCE - ENGINE
Frequency
(Whichever comes first)
Hours Calendar
100 hrs 6 months
100 hrs 6 months
Weekly Weekly
- Daily
25 hrs Monthly
100 hrs 12 months
100 hrs 12 months
As required As required
50 hrs 6 months
50 hrs 6 months
50 hrs 6 months
100 hrs 12 months
CHASSIS
Frequency
(Whichever comes first)
Hours Calendar
100 hrs 12 months
Daily Daily
100 hrs 6 months
100 hrs 12 months
100 hrs 12 months
100 hrs 12 months
Weekly Weekly
100 hrs 12 months
ELECTRICAL
100 hrs 12 months
100 hrs 12 months
Miles
(Km)
N/A Check Level Daily; Break In service at 1 month
N/A Replace with oil change
N/A Inspect - Replace if necessary
N/A Drain deposits whenever visible
N/A Inspect and replace if necessary
N/A Inspect hose routing /hose condition
N/A Inspect/Adjust
N/A Adjust
N/A Inspect -Adjust, Lubricate, Replace if necessary
N/A Drain bowl periodically and prior to storage
N/A Inspect all ducts for proper sealing/air leaks
N/A Check for leaks at tank cap, lines, filter, pump &
carburetor. Replace lines every 2 years.
Miles
(Km)
N/A Replace filter annually
N/A Replace engine coolant every 2 years
N/A Inspect strength seasonally; Pressure test sys-
tem annually
N/A Inspect / Clean external surface
N/A Inspect
N/A Inspect
N/A More often if operating in wet environment
N/A
N/A Inspect - Replace if necessary
N/A Inspect for abrasion, routing, security
Remarks
Remarks