Polaris OUTLAW 110 2017 Owner's Manual For Maintenance And Safety
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Polaris OUTLAW 110 2017 Owner's Manual For Maintenance And Safety

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Owner's Manual for Maintenance and Safety
OUTLAW 110
SPORTSMAN 110
Read this manual carefully. It contains important safety information.
Adult supervision is required at all times.
Operation is prohibited for anyone under age 10.

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Summary of Contents for Polaris OUTLAW 110 2017

  • Page 1 Owner's Manual for Maintenance and Safety OUTLAW 110 SPORTSMAN 110 Read this manual carefully. It contains important safety information. Adult supervision is required at all times. Operation is prohibited for anyone under age 10.
  • Page 2 If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone.
  • Page 3 Visit us at www.polaris.com...
  • Page 4 POLARIS®, SPORTSMAN® and OUTLAW® are trademarks of POLARIS Industries Inc. Copyright 2016 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 ATV. A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
  • Page 6 You must learn how to keep yourself and those around you safe while you’re riding. Your parents and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual.

  • Page 7: Table Of Contents

    Maintenance ... . . 96 Specifications... . 158 POLARIS Products ..162 Troubleshooting ..163 Warranty .

  • Page 8: Introduction

    Introduction Safety Words and Symbols The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. CAUTION A CAUTION indicates a hazardous situation The safety alert symbol indicates a potential which, if not avoided, could result in minor or...
  • Page 9 Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 10: Safety

    ATV to take a training course. child on a regular basis. Do not allow other If you purchased a new POLARIS ATV in children to ride this ATV unless they have the United States, your dealer provided...
  • Page 11 Safety Safety Training If you purchased a used POLARIS ATV in FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call the the United States, you can enroll in the ATV Consumer Product Safety Commission RiderCourse for a fee. Call ATV at 1-800-638-2772, or visit www.cpsc.gov,...

  • Page 12: Riding Gear

    Long Helmet Sleeves Wearing a helmet can prevent a severe head injury. Whenever riding a POLARIS vehicle, always wear a helmet Gloves that meets or exceeds established safety standards. Long Pants Approved helmets in the USA and Canada bear a U.S.
  • Page 13 Safety Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.

  • Page 14: Equipment Modifications

    Use only POLARIS-approved accessories to modify this vehicle. Review all vehicle changes with your child prior to operating.

  • Page 15: Safety Warnings

    Safety Safety Warnings WARNING Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your child's safety.
  • Page 16 Safety Safety Warnings Operating Without Instruction Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how to operate the ATV properly in different situations and on different types of terrain. Beginning and inexperienced operators should complete an ATV training course.
  • Page 17 Safety Safety Warnings Handling Gasoline Exposure to Exhaust Gasoline is highly flammable and explosive Engine exhaust fumes are poisonous and can under certain conditions. cause loss of consciousness or death in a short time. Never start the engine or let it run in an •...
  • Page 18 Safety Safety Warnings Failure to Inspect Before Operating Protective Apparel Failure to inspect and verify that the ATV is in Operating this ATV safe operating condition before operating without wearing an increases the risk of an accident. Always inspect approved helmet the ATV before each use to make sure it’s in safe increases the risk of operating condition.
  • Page 19 Safety Safety Warnings Carrying a Passenger Using Alcohol or Drugs Carrying a passenger greatly reduces the Operating the ATV after consuming alcohol or operator's ability to balance and control the ATV, drugs could adversely affect operator judgment, which may result in an accident or overturn. reaction time, balance and perception.
  • Page 20 Safety Safety Warnings Operating on Pavement Operating on Public Roads Operating an ATV on paved surfaces (including Operating this ATV on public streets, roads or sidewalks, paths, parking lots and driveways) highways could result in a collision with another may adversely affect the handling of the ATV and vehicle.
  • Page 21 Safety Safety Warnings Operating at Excessive Speeds Physical Control of the ATV Operating the ATV at excessive speeds Removing a hand from the handlebars or feet increases the operator's risk of losing control. from the footrests during operation can reduce Always operate at a speed that’s appropriate for your ability to control the vehicle or cause loss of the terrain, the visibility and operating conditions,...
  • Page 22 Safety Safety Warnings Turning Improperly Jumps and Stunts Turning improperly could cause loss of traction, Attempting wheelies, jumps and other stunts loss of control, accident or overturn. Always increases the risk of an accident or overturn. follow proper procedures for turning as described Never attempt wheelies, jumps, or other stunts.
  • Page 23 Safety Safety Warnings Improper Hill Climbing Operating on Steep Hills Improper hill climbing could cause loss of control Operating on excessively steep hills could cause or overturn. Always follow proper procedures for an overturn. Never operate on hills too steep for climbing hills as described in the owner’s the ATV or for your abilities.
  • Page 24 Safety Safety Warnings Descending Hills Improperly Improperly descending a hill could cause loss of control or overturn. • Always follow proper procedures for traveling down hills as described in the owner’s manual. NOTE: A special technique is required when braking while traveling downhill. See page 85. •...
  • Page 25 Safety Safety Warnings Crossing Hillsides Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a hillside is unavoidable, always follow proper procedures as described in the owner’s manual.
  • Page 26 Safety Safety Warnings Stalling While Climbing a Hill Stalling, rolling backwards or improperly dismounting while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill. If all forward speed is lost If you lose all forward speed: Keep your weight uphill. Apply the front brakes gradually (right lever).
  • Page 27 Safety Safety Warnings Operating on Slippery Terrain Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessively rough, slippery or loose terrain until you’ve learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 28 Safety Safety Warnings Operating in Unfamiliar Terrain Improper Tire Maintenance Failure to use extra caution when operating on Operating this ATV with improper tires or with unfamiliar terrain could result in an accident or improper or uneven tire pressure could cause overturn.
  • Page 29 POLARIS Industries Inc. or equivalent Skidding or Sliding components designed for use on this ATV and Skidding or sliding can cause loss of control or should be installed and used according to overturn (if tires regain traction unexpectedly).
  • Page 30 Safety Safety Warnings Operating Through Deep Water Operating the ATV through deep or fast-flowing water could cause the tires to float, causing loss of control or overturn. Avoid operating through deep or fast-flowing water. If it’s unavoidable to enter water that exceeds the height of the footrests: •...
  • Page 31 Safety Safety Warnings Improper Cargo Loading Overloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss of control or an accident. Never haul cargo or tow a load with this ATV. Never tow or pull an object behind the ATV. A wagon, sled or other towed object does not have brakes or steering.
  • Page 32 Safety Safety Warnings Operating on Frozen Bodies of Water Physical Skills Operating on frozen bodies of water may result in Safe operation of this rider-active vehicle serious injury or death if the ATV and/or the requires good judgement and physical skills. operator fall through the ice.
  • Page 33 Safety European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
  • Page 34 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge.
  • Page 35 Safety Safety Labels and Locations Operation Warning WARNING Improper ATV use can result in SEVERE INJURY OR DEATH. Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers. Never use with drugs or alcohol. NEVER operate: without proper training or instruction;...
  • Page 36 Safety Safety Labels and Locations Discretionary Warning WARNING Never operate this ATV on HILLS steeper than 15 degrees 15°. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill. REVERSE operation can be dangerous even at low speeds.
  • Page 37 Safety Safety Labels and Locations Tire Pressure Warning (OUTLAW) WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 3.0 psi (20.7 kPa) Rear: 3.0 psi (20.7 kPa) •...
  • Page 38 Safety Safety Labels and Locations No Passenger Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.
  • Page 39 Safety Safety Labels and Locations SPORTSMAN Rack Warning WARNING • DO NOT TOW. Vehicle damage or tipover may result causing severe injury or death. • Maximum Rack Loads: Front 15 lbs. (7 kg) Rear 30 lbs. (14 kg)
  • Page 40 Safety Safety Labels and Locations Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not touch clutch cover, cover may become hot. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

  • Page 41: Youth Section

    Youth Section...

  • Page 42: Know Your Atv

    Know Your ATV PARENTS: POLARIS Youth ATVs are equipped with a speed control system to allow adults to limit the speed of the vehicle for the rider's skill and experience. More information on speed limiting functions can be found beginning on page 120.

  • Page 43: Know Your Atv

    Know Your ATV Before you have an adult start the engine for you for the first time, let's learn about the controls on your new ATV. 1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly.
  • Page 44 Know Your ATV 4. Shift Lever - The shift lever is on the right side of the ATV. Read about how 4. Shift Lever to use the shift lever on page 62.
  • Page 45 Know Your ATV 5. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it’s tightly closed. 5. Gas Cap Always have an adult put gas in your ATV.
  • Page 46 Know Your ATV 7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The left lever controls the rear brake. The right lever controls the front brake. Always squeeze both brake levers at the same time. Always squeeze both brake levers at the same time or you could lose control of the ATV and be seriously injured.
  • Page 47 Know Your ATV 9. Ignition Switch - The ignition switch key must be turned on before pushing the start button. You can also use this key to turn off the engine. 10. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive.
  • Page 48 Know Your ATV Let's review the three ways to stop the engine of your ATV: 1. Push the engine stop switch down. 2. Pull the tether strap off the ATV. 3. Turn the key off.

  • Page 49: Pre-Ride Check

    ATV safely. Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your POLARIS dealer fix the throttle before you ride.
  • Page 50 They must be fixed before you can ride your ATV safely. Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your POLARIS dealer fix the sticky brakes before you ride.
  • Page 51 Pre-Ride Check 4. If you used the storage area under the seat, make sure the seat is locked in place. 5. Have an adult check the engine oil level when the engine is cold. The engine is very hot after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own.

  • Page 52: Riding Rules

    Riding Rules Now you’re ready to learn about riding your POLARIS ATV. There are some things you can do and there are some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.

  • Page 53: Riding Rules

    Riding Rules Always wear the right kind of clothing and safety gear when riding your ATV. Helmet Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury. Eye Protection Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can Long see where you’re driving.
  • Page 54 Riding Rules Always attach the tether strap to your right wrist and to the ATV before riding. Make sure you know where you’re going to drive before your ATV is started. Make sure the area is safe all around your ATV. Your ATV is made for one person.
  • Page 55 Riding Rules Never ride alone. An adult should always be watching you in case you need help. Always drive within the sight of an adult. Never ride on public trails. Don’t ride your ATV on roads or over railroad tracks. Your ATV makes noise that will keep you from hearing cars, trucks or trains that may be coming towards you.
  • Page 56 Respect your ATV; respect your environment; and you will earn the respect of everyone. Enjoy riding your new POLARIS ATV!

  • Page 57: Adult Section

    Adult Section...

  • Page 58: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 59: Features And Controls

    Features and Controls Main Key Switch Turn the key clockwise to the ON position before starting the engine. To avoid draining the battery, always turn the key to the OFF position when the engine is not running. Always remove the ignition key when the vehicle is not in use. SPORTSMAN OUTLAW...

  • Page 60: Features And Controls

    Features and Controls Engine Stop Switch Horn Stop Switch The engine will not start or run when the stop switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency.
  • Page 61 Features and Controls Horn Button Use the horn for emergencies and to let others know you’re near. Engine Start Button The start button is located on the left handlebar control. Follow the Starting the Engine procedure beginning on page 74.
  • Page 62 Features and Controls Throttle Controls WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer or other qualified person for service if throttle problems arise.

  • Page 63: Throttle Lever

    Lever the throttle lever, engine speed will be limited to idle speed. NOTE: Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment.

  • Page 64: Shift Lever

    Features and Controls Shift Lever To change gears, stop the ATV. With the engine idling, move the lever to the desired gear. Do not try to shift gears with engine speed above idle or while the ATV is moving. Shift Lever Maintaining shift linkage adjustment is important to assure proper transmission function.
  • Page 65 Features and Controls Brakes Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes. The right lever controls the front brakes. WARNING! Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.
  • Page 66 Features and Controls Brakes Parking Brake Not Locked 1. Squeeze the left brake lever. Locked 2. Push the parking brake lock down to lock the brake lever in place. 3. Release the brake lever. 4. To release the parking brake lock, squeeze and release the brake lever.
  • Page 67 Features and Controls Lights Check Engine POLARIS Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility.
  • Page 68 Features and Controls Fuel System Gas Cap Gas Cap The fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Non-ethanol fuel is recommended. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

  • Page 69: Operation

    Break-in Period The break-in period for your new POLARIS ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in.
  • Page 70 Operation Break-in Period 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. See page 15. 2. Check the oil level. See page 107. Add the recommended oil as needed to maintain the oil level in the safe operating range. 3.
  • Page 71 Operation Break-in Period 5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See page 70. 6. Perform the following maintenance at 10 hours or one month. Item At 10 Hours or One Month (End of Break-In Period) Page Engine oil change...
  • Page 72 Operation Pre-Ride Inspection Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it’s in safe operating condition. Pre-Ride Checklist Item Remarks Page...
  • Page 73 Operation Pre-Ride Inspection Pre-Ride Checklist Item Remarks Page Throttle Check for proper operation 47, 60, 61 Engine stop switch Check for proper function Daytime running lights (if equipped) Check for proper operation Brakelight Check for proper operation Air filter, pre-filter Inspect, clean or replace Drive chain Check condition and slack;...

  • Page 74: Safe Operation Practices

    Operation Safe Operation Practices 1. Complete the recommended safety 5. Operate this vehicle off-road only. training before operating this vehicle. Never operate the vehicle on pavement See page 8. or on any public street, road or highway, including dirt and gravel roads. 2.
  • Page 75 Operation Safe Operation Practices 7. Drive in a manner appropriate for your 10. Never operate a damaged ATV. After skills and operating conditions. Never any overturn or accident, have a operate at excessive speeds. Never qualified service dealer inspect the attempt wheelies, jumps, or other stunts.

  • Page 76: Starting The Engine

    Operation Starting the Engine NOTICE: Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating. 1. Shift the transmission to neutral. 2. Lock the parking brake. 3. Sit on the vehicle. Attach the tether strap to the ATV and to your wrist. 4.
  • Page 77 Operation Starting the Engine 5. Turn the ignition key to ON. 6. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged or the engine won’t start. 7. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts.

  • Page 78: Stopping The Engine

    Operation Stopping the Engine 1. Release the throttle completely. 2. Apply the brakes until the vehicle stops moving. 3. Shift the transmission to neutral. 4. Stop the engine. There are three ways to stop the engine: • Turn the key off. •...

  • Page 79: Driving Procedure

    Operation Driving Procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Shift the transmission to neutral. 3. Start the engine and allow it to warm up. 4. Check your surroundings and determine your path of travel.

  • Page 80: Making Turns

    Operation Making Turns Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.
  • Page 81 Operation Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 82 Operation Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas.

  • Page 83: Driving On Slippery Surfaces

    Operation Driving on Slippery Surfaces 3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids. 4. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward.
  • Page 84 Operation Driving Uphill Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before ascending any hill.

  • Page 85: Driving Uphill

    Operation Driving Uphill 5. Keep both feet on the footrests. 6. Shift body weight uphill. 7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause the ATV to flip over backwards. 8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
  • Page 86 Operation Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 87 Operation Driving Downhill When driving downhill, follow these precautions: 1. Avoid steep hills (15° maximum). 2. Shift body weight uphill. Transfer your weight to the rear of the vehicle. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control.

  • Page 88: Turning Around On A Hill

    Operation Turning Around on a Hill If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. Stop the vehicle and lock the parking brake while keeping body weight uphill. 2.
  • Page 89 Operation Turning Around on a Hill 7. Lock the parking brake and remount the ATV from the uphill side, keeping body weight uphill. 8. Restart the engine. 9. Squeeze the rear brake lever. 10. Shift the transmission to forward gear. 8 ft.
  • Page 90 Operation Parking on a Hill or Incline Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1. Stop the engine. 2. Lock the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration.

  • Page 91: Driving Over Obstacles

    Operation Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.
  • Page 92 Operation Driving Through Water Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests. Follow these precautions when operating through water: 1. Determine water depth and current before entering water.

  • Page 93: Driving Through Water

    If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the...

  • Page 94: Hauling Cargo

    Operation Hauling Cargo The SPORTSMAN was designed with racks to carry small loads. Read and follow all of the instructions for hauling cargo on the following pages. Never carry cargo on the OUTLAW. WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control, which can result in serious injury or death.
  • Page 95 Operation Hauling Cargo • Never exceed the weight capacities for the vehicle. Capacities are listed in the specifications section beginning on page 158. • Secure all cargo before driving. Loose cargo may move or shift, which could cause loss of control or a tipover.

  • Page 96: Emission Control Systems

    Operation on Public Lands in the U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1c. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 97: Emission Control Systems

    Emission Control Systems Exhaust Emission Control System Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable. The emissions label is located on the right front frame support.

  • Page 98: Maintenance

    Maintenance Periodic Maintenance Chart To help you perform routine maintenance, a tool kit is Tool Kit provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour.
  • Page 99 Periodic Maintenance Chart Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your POLARIS dealer. Equivalent parts may be used for emissions-related service. Service and adjustments are critical. If you’re not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.
  • Page 100 Have an authorized POLARIS dealer or other qualified person perform these services. WARNING! Improperly performing the procedures marked with a “D” could result in component failure and cause an accident, which may result in serious injury or death.
  • Page 101 Maintenance Periodic Maintenance Chart Item Maintenance Interval Remarks (whichever comes first) Page Hours Calendar Miles (Km) Steering Daily Check each day before operating the vehicle. Make adjustments as Front suspension Daily needed. See the Pre-Ride Check- Rear suspension Daily list. Tires Daily Brake lever travel...
  • Page 102 Fuel System Monthly Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion Perform these procedures more often for vehicles subjected to severe use. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 103 Maintenance Periodic Maintenance Chart Item Maintenance Interval Remarks (whichever comes first) Page Hours Calendar Miles (Km) Battery Monthly 200 (320) Check terminals; clean; test Engine oil change 300 (480) Drain and change the oil Transmission oil 12 M 400 (640) Drain and change the oil Oil pre-filter screen 12 M...
  • Page 104 1000 (1600) Inspect Exhaust muffler/pipe 12 M 1000 (1600) Inspect Ignition timing 12 M 1000 (1600) Inspect Perform these procedures more often for vehicles subjected to severe use. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 105 Maintenance Periodic Maintenance Chart Item Maintenance Interval Remarks (whichever comes first) Page Hours Calendar Miles (Km) Wiring 12 M 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connec- tors subjected to water, mud, etc. Clutches (drive and driven) 12 M 1000 (1600) Inspect;...

  • Page 106: Lubrication Guide

    Gearcase (Transmission) AGL Gearcase Lubricant & See page 110. Oil Level Transmission Fluid Drive Chain POLARIS Chain Lube or SAE 80/90 See page 131. Front Suspension POLARIS All Season Grease or Inspect; tighten fasteners; (A-Arm) grease conforming to NLGI No. 2 grease (also after washing ATV or driving in water).
  • Page 107 Maintenance Lubrication Guide Grease Points Grease Points...

  • Page 108: Engine Oil

    Chart beginning on page 96. POLARIS recommends the use of POLARIS PS-4 Extreme Duty 4-Cycle engine oil for this vehicle. Oil may need to be changed more frequently if POLARIS oil is not used. Do not use automotive oil. See page 162 for the part numbers of POLARIS products.

  • Page 109: Engine Oil Check

    Maintenance Engine Oil Check Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. Position the vehicle on a level surface. 2. Remove the dipstick. Wipe it dry with a clean cloth. 3. Reinstall the dipstick completely. 4.

  • Page 110: Engine Oil Change

    Maintenance Engine Oil Change 1. Position the vehicle on a level surface. 2. Clean the area around the pre-filter plug. 3. Start the engine. Allow it to idle for two to three minutes. 4. Stop the engine. CAUTION! Hot oil can cause burns to skin. Do not allow hot oil to contact skin. 5.
  • Page 111 Maintenance Engine Oil Change 8. Clean the pre-filter plug. Install a new sealing washer on the plug. The sealing surfaces on the plug and crankcase should be clean and free of burrs, nicks or scratches. 9. Reassemble the pre-filter screen and spring to the pre-filter plug. 10.

  • Page 112: Transmission Oil Check

    Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 96. POLARIS recommends the use of AGL Gearcase Lubricant & Fill Plug Transmission Fluid. See page 162 for the part numbers of POLARIS products.

  • Page 113: Outlaw

    Maintenance Transmission Oil Change 1. Position the vehicle on a level surface. 2. Remove the fill plug. 3. Place a drain pan under the gearcase. 4. Remove the drain plug. Allow the oil to drain completely. 5. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). 6.

  • Page 114: Spark Plugs

    NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed up and the vehicle has been driven at higher speeds.
  • Page 115 Maintenance Spark Plugs Normal Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white.

  • Page 116: Vehicle Immersion

    WILL result in serious engine damage. Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined below.
  • Page 117 7. Take the vehicle in for service as soon as possible, whether you succeed in starting it or not. Your POLARIS dealer can provide the required service. 8. If water has been ingested into the transmission, follow the procedure on page 117 for...
  • Page 118 • Always follow all recommended maintenance procedures. • See your POLARIS dealer or other qualified person for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Page 119: Cvt Drying

    4. Allow the engine RPM to settle to idle speed. 5. Test for belt slippage. If the belt slips, repeat the process. 6. Your vehicle requires service as soon as possible. See your POLARIS dealer or other qualified service facility for service.

  • Page 120: Spark Arrester

    Maintenance Spark Arrester To remove accumulated carbon, clean the spark arrester at the intervals recommended in the Periodic Maintenance Chart beginning on page 96. WARNING Failure to heed these warnings could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding.
  • Page 121 Maintenance Spark Arrester 1. Remove the six bolts and remove the arrester from the end of the muffler. 2. Use a non-synthetic brush to clean the arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air.

  • Page 122: Speed Control System

    Maintenance Speed Control System Per ANSI / SVIA-1-2010 (sec. 6.2) AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to 10 MPH or less for the Y-6+ models and 15 MPH or less for the Y-10+ models. The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer’s request, remove or adjust any speed limiting devices.
  • Page 123 Maintenance Speed Control System Throttle Stop Speed Control System Use the following procedure to control how far Jam Nut the throttle opens. Screw 1. Loosen the jam nut. 2. Turn the screw inward to reduce speed or outward to increase speed. 3.

  • Page 124: Throttle Cable Adjustment

    Maintenance Throttle Cable Adjustment Always check the throttle for smooth operation before riding. Periodically check the throttle freeplay. It should be kept between 1/16" and 1/8" (1.5 - 3.2 mm). If adjustment is required, turn the adjustment nut until the freeplay falls in to the acceptable limit.
  • Page 125 Maintenance Brake Freeplay Measure Freeplay Check (measure) the freeplay of the front and rear brakes at the intervals recommended in the Periodic Maintenance Chart beginning on page 96. If the freeplay isn’t at specification, adjust the freeplay as outlined on the following pages.
  • Page 126 Maintenance Brake Freeplay Front Brake Adjustment 1. Position the vehicle on a level surface. 2. Shift the transmission to neutral. 3. Elevate the front of the vehicle by placing a suitable stand under the frame. The front tires should be slightly off the ground.
  • Page 127 Maintenance Brake Freeplay Front Brake Adjustment 6. While rotating the right front wheel, tighten the lower front brake adjuster nut on the right-hand control. 7. When you begin to feel a slight drag in wheel rotation, loosen the adjuster nut one full turn.
  • Page 128 Maintenance Brake Freeplay Rear Brake Adjustment 1. Position the vehicle on a level surface. 2. Shift the transmission to neutral. 3. Elevate the rear of the vehicle by placing a suitable stand under the frame. The rear tires should be slightly off the ground.

  • Page 129: Brake Lever Travel

    Maintenance Brake Lever Travel Check brake lever travel at the intervals recommended in the Periodic Maintenance Chart beginning on page 96. When freeplay specifications can no longer be obtained through adjustment as outlined on the preceding pages, use the following information to determine when to service the brakes.

  • Page 130: Toe Alignment

    String improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer or other qualified service facility. 1. Position the vehicle on a level surface. 2. Place the handlebars in a straight-ahead position.
  • Page 131 1/8" to 1/4" (3-6 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service.

  • Page 132: Steering Inspection

    Maintenance Steering Inspection Check the steering assembly periodically for loose nuts and bolts. If loose nuts and bolts are found, see your POLARIS dealer or other qualified service facility before operating the vehicle. Camber and Caster The camber and caster are non-adjustable.

  • Page 133: Drive Chain

    Maintenance Drive Chain Lubricate the drive chain with POLARIS chain spray lube or an approved chain lube at the general lubrication interval specified in the Periodic Maintenance Chart beginning on page 96. Lubricate more often under severe use, such as in dirty or wet conditions. See page 162 for the part numbers of POLARIS products.

  • Page 134: Drive Chain Slack

    Maintenance Drive Chain Slack 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Collapse the suspension with an adjustable (buckle type) trailer tie- down strap. Fasten the strap around the axle and rear bumper tube.
  • Page 135 Maintenance Drive Chain Slack Adjustment 1. Loosen the four rear housing mount bolts. 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster clockwise to 1/4"-1/2" (6-12 mm) deflection. 4. Tighten the chain adjuster lock nut to 18 ft. lbs. (25 Nm).

  • Page 136: Air Filter

    Maintenance Air Filter 1. Remove the seat. See page 43. 2. Release the air box cover spring clips and remove the cover. 3. Remove the foam air filter. Wash the foam filter in warm soapy water, then rinse and let dry.
  • Page 137 Maintenance Air Filter 5. Clean away any oil or sediments in the air box. 6. Reinstall the filter and air box cover. Secure the clips. 7. Reinstall the seat. NOTICE: Never operate the ATV with the filter element removed. Dirt will enter the engine causing rapid wear and severe damage to the engine.

  • Page 138: Handlebar Adjustment

    Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your POLARIS dealer or other qualified service person for service.
  • Page 139 Maintenance Tires WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires.
  • Page 140 Maintenance Tire Tread Depth Always replace tires when tread depth is worn to 1/8" (3 mm) or less. 1/8" (3 mm) Wheel Removal 1. Stop the engine and lock the parking brake. Wheel 2. Loosen the wheel bolts slightly. Bolts 3.

  • Page 141: Wheel Installation

    Maintenance Wheel Installation 1. Lock the parking brake. 2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation. 3. Install the wheel bolts and finger tighten them. 4.
  • Page 142 Maintenance Axle and Wheel Nuts Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized POLARIS dealer or other qualified...
  • Page 143 Maintenance Tail Light Lamp Replacement If the brakelight doesn’t work, the lamp may Lamp need to be replaced. Cover 1. Remove the two screws securing the lens cover. Remove the lens cover. 2. Remove the lamp and replace it with a new recommended lamp.
  • Page 144 Maintenance Indicator Light Lamp Replacement 1. Remove the handlebar cover or pod to access the lamps. 2. Remove the indicator wire connections from the harness. 3. Remove the nut from the back side of the indicator lamp. 4. Remove the lamp. 5.
  • Page 145 Maintenance Daytime Running Lights Lamp Replacement (if equipped) If the daytime running lights do not operate, replace the lamps. POLARIS recommends that you install replacement lamps obtained from your authorized POLARIS dealer. 1. Remove the front cover (OUTLAW only). 2. Disconnect the lights from the harness.
  • Page 146 When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. The battery in your POLARIS ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery.
  • Page 147 Maintenance Battery Battery Removal 1. Remove the battery hold-down strap. 2. Disconnect the black (negative) battery cable first. 3. Disconnect the red (positive) battery cable next. 4. Lift the battery out of the ATV.
  • Page 148 Maintenance Battery Battery Installation and Connections Always install a fully charged battery. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. If recharging is necessary, use a .5 amp battery charger 1.
  • Page 149 Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using mild soap.
  • Page 150 Cleaning Washing the ATV The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
  • Page 151 • Cab and body panels • Transmission seals • Labels and decals If warning and safety labels are damaged, contact your POLARIS dealer for free replacement. Grease all zerk fittings immediately after washing. Allow the engine to run for a while to...
  • Page 152 Maintenance Polishing POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 153 Maintenance Storage Exterior Make necessary repairs and clean the vehicle as recommended. See page 147. Battery Storage Remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.
  • Page 154 Stabilize the Fuel 1. Fill the fuel tank with the recommended fuel. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 155 Maintenance Storage Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine.
  • Page 156 5. Turn the engine over several times. Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil. 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline.
  • Page 157 Maintenance Storage Engine Oil Change the oil. See page 108. Air Filter / Air Box Inspect and clean (or replace) the pre-cleaner and air filter. Clean the air box. Drain the sediment tube. Fluid Levels Inspect fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 96.
  • Page 158 Maintenance Storage Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 96. Storage Area/Covers 1. Make sure tire pressure is at specification. 2. Using suitable supports under the frame, raise the vehicle slightly so that the tires are not touching the ground.

  • Page 159: Transporting The Atv

    Maintenance Transporting the ATV 1. Stop the engine. Place the transmission in gear. Lock the parking brake. 2. Secure the fuel cap, oil cap and seat. NOTICE: Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope. The rack, bumper or handlebars do not offer enough support for tie-down while transporting.

  • Page 160: Specifications

    Specifications OUTLAW 110 Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg) Dry Weight 270 lbs. (122.4 kg) Length/Width/Height 61.25" (156 cm) / 36.75" (93 cm) / 38.5" (98 cm) Wheel Base 41.5" (105 cm) Ground Clearance 4" (10 cm) at swing arm, 7.7" (19.5 cm) at frame Engine type 4-Stroke Displacement...
  • Page 161 Specifications OUTLAW 110 Fuel System Electronic fuel injection Throttle Body Size 22 mm Ignition System Ignition Timing 32° +/- 2° @ 5000 RPM Spark Plug / Gap NGK CR6HSA / 0.6-0.7 mm Drive System Automatic CVT Final Drive Chain Front Suspension Single A-arm with 5"...
  • Page 162 Specifications SPORTSMAN 110 Rider Capacity/Maximum Weight 1 Rider/180 lbs. (81.7 kg) Dry Weight 289 lbs. (131 kg) Length/Width/Height 61.75" (157 cm) / 36.75" (93 cm) / 38.5" (98 cm) Wheel Base 41.5" (105 cm) Ground Clearance 4" (10 cm) at swing arm, 7.7" (19.5 cm) at frame Engine type 4-Stroke Displacement...
  • Page 163 Specifications SPORTSMAN 110 Fuel System Electronic fuel injection Throttle Body Size 22 mm Ignition System Ignition Timing 32° +/- 2° @ 5000 RPM Spark Plug / Gap NGK CR6HSA / 0.6-0.7 mm Drive System Automatic CVT Final Drive Chain Front Suspension Single A-arm with 5"...

  • Page 164: Polaris Products

    POLARIS Products Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./.95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (gal./3.8 l) Gearcase / Transmission Lubricants 2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (qt./.95 l) 2878069 AGL Full Synthetic Gearcase Lubricant &...

  • Page 165: Troubleshooting

    Troubleshooting See your POLARIS dealer if you're unable to identify solutions using the following charts. Engine Turns Over, Fails to Start Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start...
  • Page 166 Check all connections and tighten Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs...
  • Page 167 Solution Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections...
  • Page 168 Troubleshooting Engine Runs Irregularly, Stalls or Misfires Possible Lean Fuel Mixture Cause Solution Low or contaminated fuel Add or change fuel, clean the fuel system Kinked or plugged fuel tank vent line Inspect and replace Low octane fuel Replace with recommended fuel Clogged fuel filter Replace filter Incorrect fuel...
  • Page 169 Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Throttle release switch malfunction Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist. Overheated engine Clean engine exterior. Your POLARIS dealer can assist.

  • Page 170: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 171 WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This...
  • Page 172 Warranty WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items: •...
  • Page 173 Lubricants and Fluids 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil. 2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.
  • Page 174 WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS’ OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 175 In the Country where your product was purchased: Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.
  • Page 176 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 177 SELLING DEALER’S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer’s authorized location.
  • Page 178 Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance, they will contact the appropriate person at POLARIS. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries.
  • Page 179 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 180 Warranty U.S.A. EPA Emissions Limited Warranty This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of systems whose only purpose is to control emissions. Repairing or replacing other components not covered by this warranty is the responsibility of the vehicle owner. This emissions limited warranty does not cover components whose failure does not increase the vehicle's regulated emissions.
  • Page 181 Warranty U.S.A. EPA Emissions Limited Warranty The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control Linkages* • Fuel Line Fittings • Purge Valves •...
  • Page 182 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 183 Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle's emission controls.
  • Page 184 California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.

  • Page 185: Maintenance Log

    Maintenance Log Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed. DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL 10 Hours (Break-in)

  • Page 186: Maintenance Log

    Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL 100 Hours 120 Hours 150 Hours...
  • Page 187 Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL...
  • Page 188 Maintenance Log DATE SERVICE TECHNICIAN SERVICE PERFORMED / COMMENTS INTERVAL...

  • Page 189: Index

    Index Age Restrictions ....13 Camber and Caster ... . 130 Emission Control Systems ..94-95 Air Filter .
  • Page 190 Lamp Replacement Speed Control System ..120-121 Polaris Products ....162 Daytime Running Lights ..143 Start Button....59 Polishing .
  • Page 191 Index Switches Vehicle Identification Numbers . . . 56 Engine Start Button ..59 Vehicle Immersion ..114-115 Engine Stop Switch ..41, 58 Horn Button .
  • Page 193 S avoid paved surfaces - pavement may GEAR seriously affect handling and control READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Medina, MN 55340 Part No.

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