Transmission Service; Transmission Removal - Polaris RANGER 500 2017 Service Manual

Hide thumbs Also See for RANGER 500 2017:
Table of Contents

Advertisement

TRANSMISSION SERVICE

TRANSMISSION REMOVAL

WARNING
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
1. Remove the cargo box and seat (see Chapter 5).
2. Disconnect the (-) negative battery cable from the
battery.
3. Raise and support the vehicle.
4. Remove the propshaft from the transmission output
shaft (see Chapter 7).
5. Remove rear wheels from the vehicle.
6. If internal transmission repair is required, drain the
transmission lubricant (see Chapter 2).
7. Remove the air box mounting bolt (Item 1).
9850043 R01 - 2017-2021 RANGER 500 / 570 Service Manual
© Copyright Polaris Inc.
8. Remove the breather hose (Item 2), loosen the air
intake duct clamps (Item 3), remove the duct
mounting bolt (Item 4) and remove the intake duct
(Item 5).
9. Disconnect the main harness from the IAC and TPS
at the throttle body.
10. Loosen the air box to throttle body clamp (Item 6)
and move the air box assembly (Item 7) out of the
way towards the driver's seat..
11. Remove the outer clutch cover, drive belt, drive
clutch, driven clutch, inner clutch cover and clutch
outlet duct (see Chapter 6).
NOTICE
Be sure to use the correct Drive Clutch Puller (PA-
48595) to prevent damage to crankshaft.
12. Remove driveshaft from both sides (see Chapter 7).
TRANSMISSION
7
7.11

Advertisement

Table of Contents
loading

Table of Contents